A Ti–Zr–Cu–Ni–Co–Fe–Al–Sn amorphous filler metal for improving the strength of Ti–6Al–4V alloy brazing joint

Ti_(50)Zr_(27)Cu_8Ni_4Co_3Fe_2Al_3Sn_3(at%) amorphous filler metal with low Cu and Ni contents in a melt-spun ribbon form was developed for improving mechanical properties of Ti–6Al–4V alloy brazing joint through decreasing brittle intermetallics in the braze zone. Investigation on the crystallization behavior of the multicomponent Ti–Zr–Cu–Ni–Co–Fe–Al–Sn amorphous alloy indicates the high stability of the supercooled liquid against crystallization that favors the formation of amorphous structure. The Ti–6Al–4V joint brazed with this Ti-based amorphous filler metal with low total content of Cu and Ni at 1203K for 900s mainly consists of α-Ti, β-Ti,minor Ti–Zr-rich phase and only a small amount of Ti_3Cu intermetallics, leading to the high shear strength of the joint of about 460 MPa. Multicomponent composition design of amorphous alloys is an effective way of tailoring filler metals for improving the joint strength.     

Hydrogen storage properties of (Ti0.85Zr0.15)1.05Mn1.2Cr0.6V0.1M0.1 (M=Ni, Fe, Cu) alloys easily activated at room temperature

The(Ti_(0.85)Zr_(0.15))_(1.05)Mn_(1.2)Cr_(0.6)V_(0.1)M_(0.1)(M=Ni, Fe, Cu) alloys with a single C14-type Laves phase have been fabricated by arc melting. They are able to be easily activated by one hydrogen absorption and desorption cycle under 4 MPa hydrogen pressure and vacuum at room temperature. Partial substitution of M for Mn results in the increase of hydrogenation and dehydrogenation capacities in an order of Ni Fe Cu. M elements increase the absorption and desorption plateau pressure in an order of(Ti_(0.85)Zr_(0.15))_(1.05)Mn_(1.2)Cr_(0.6)V_(0.1)Cu_(0.1)(Ti_(0.85)Zr_(0.15))_(1.05)Mn_(1.2)Cr_(0.6)V_(0.1)Fe_(0.1)(Ti_(0.85)Zr_(0.15))_(1.05)Mn_(1.2)Cr_(0.6)V_(0.1)Ni_(0.1). The(Ti_(0.85)Zr_(0.15))_(1.05)Mn_(1.2)Cr_(0.6)V_(0.1)Cu_(0.1) alloy has reversible hydrogen capacities of 1.81 wt% at 273 K and 1.58 wt% at 318 K with formation enthalpy(ΔH_(ab)) of-20.66 kJ mol~(-1) and decomposition enthalpy(ΔH_(de)) of 27.37 kJ mol~(-1). The differences in the hydrogen storage properties can be attributed to the increase of the interstitial size for hydrogen accommodation caused by the increase of unit cell volumes in the order of(Ti_(0.85)Zr_(0.15))_(1.05)Mn_(1.2)Cr_(0.6)V_(0.1)Ni_(0.1)(Ti_(0.85)Zr_(0.15))_(1.05)Mn_(1.2)Cr_(0.6)V_(0.1)Fe_(0.1)(Ti_(0.85)Zr_(0.15))_(1.05)Mn_(1.2)Cr_(0.6)V_(0.1)Cu_(0.1).     

Minor-alloyed Cu-Ni-Si alloys with high hardness and electric conductivity designed by a cluster formula approach

Cu-Ni-Si alloys are widely used due to their good electrical conductivities in combination with high strength and hardness. In the present work, minor-alloying with M =(Cr, Fe, Mo, Zr) was conducted for the objective of further improving their hardness while maintaining their conductivity level. A cluster-plus-glue-atom model was introduced to design the compositions of M-alloyed Cu-Ni-Si alloys, in which an ideal composition formula[(Ni,Si,M)-Cu_(12)]Cu_3(molar proportion) was proposed. To guarantee the complete precipitation of solute elements in fine δ-Ni_2 Si precipitates, the atomic ratio of(Ni,M)/Si was set as 2/1. Thus the designed alloy series of Cu_(93.75)(Ni/Zr)_(3.75)Si_(2.08)(Cr/Fe/Mo)_(0.42)(at%) were arc-melted into ingots under argon atmosphere, and solidsolutioned at 950 ℃ for 1 h plus water quenching and then aged at 450 ℃ for different hours. The experimental results showed that these designed alloys exhibit high hardness(HV 1.7 GPa) and good electrical conductivities(≥ 35% IACS). Specifically, the quinary Cu_(93.75)Ni_(3.54)Si_(2.08)(Cr/Fe)_(0.42)Zr_(0.21) alloys(Cu-3.32 Ni-0.93 Si-0.37(Cr/Fe)-0.30 Zr wt%) possess both a high hardness with HV = 2.5-2.7 GPa, comparable to the highstrength KLFA85 alloy(Cu-3.2 Ni-0.7 Si-1.1 Zn wt%,HV= 2.548 GPa),and a good electrical conductivity(35-36% IACS).     

Centimeter-sized Ti-based bulk metallic glass with high specific strength

Based on the quaternary Ti₄₁Zr₂₅Be₂₉Al₅ glassy alloy with a critical diameter of 7 mm reported not long ago, an obvious enhancement of glass-forming ability (GFA) has been realized in this alloy by the addition of Cu element. A series of (Ti₄₁Zr₂₅Be₂₉Al₅)_100?xCu_x (x=0, 2, 5, 7, 9, 11 at%) glassy alloys have been developed and some of them can be cast into one-centimeter diameter fully glassy rods by copper mold suction casting. It has been found that Cu addition could stabilize the liquid phase and suppress the crystallization, resulting in improvement of the GFA of the alloy. The addition of Cu also increases the compressive strength of the alloy and the (Ti₄₁Zr₂₅Be₂₉Al₅)₉₁Cu₉ glassy alloy possesses a specific strength (defined as yield strength/density) of 4.13×10⁵ Nm/kg, which is much higher than most other reported centimeter-sized bulk metallic glasses. The present result suggests that the newly developed (Ti₄₁Zr₂₅Be₂₉Al₅)₉₁Cu₉ glassy alloy is a good candidate for structural applications because of its good glass-forming ability and mechanical properties.     

Effect of Co addition on crystallization and magnetic properties of FeSiBPCu alloy

The effects of Co addition on the microstructure,crystallization processes and soft magnetic properties of(Fe1 xCox)83Si4B8P4Cu1(x?0.35,0.5,0.65)alloys were investigated.The experimental results demonstrated that the addition of Co decreased the thermal stability against crystallization of the amorphous phase,and thus improved the heat treatment temperature of this alloy.Fe Co Si BPCu nanocrystalline alloys with a dispersedα0-Fe Co phase were obtained by appropriately annealing the as-quenched ribbons at 763 K for 10 min.Theα0-Fe Co with grains size ranging from 9 to 28 nm was identified in primary crystallization.The coercivity(Hc)markedly increased with increasing x and exhibited a minimum value at x0.35,while the saturation magnetic flux density(Bs)shows a slight decrease.The(Fe0.65Co0.35)83Si4B8P4Cu1nanocrystalline alloy exhibited a high saturation magnetic flux density Bsof 1.68 T,a low coercivity,Hcof 5.4 A/m and a high effective permeability meof 29,000 at 1 k Hz.     

Microstructure s and mechanical properties of Ti3Al/Ni-based superalloy joints arc welded with Ti –Nb and Ti– Ni – Nb filler alloys

Dissimilar joining of Ti3Al-based alloy to Ni-based superalloy has been carried out using gas tungsten arc(GTA) welding technology with Ti–Nb and Ti–Ni–Nb filler alloys.The joint welded with the Ti–Nb filler alloy contained much less interfacial brittle phases than the one using the Ti–Ni–Nb filler alloy.The average room-temperature tensile strength of the joint welded with Ti–Nb was 202 MPa and the strength value of the one welded with Ti–Ni–Nb was 128 MPa.For both fillers,the weak links of the dissimilar joints were the weld/In718 interfaces.The presence of TiNi,TiNi3 and Ni3Nb intermetallic compounds in the joint welded with Ti–Ni–Nb induced microcracks at the weld/In718 interface and deteriorated the mechanical properties of the joint.And the adoption of the Ti–Nb filler alloy decreased the formation tendency of interfacial brittle phases to some extent and thus enhanced the tensile strength of the joint.     

Microstructure and mechanical properties of Nb–Si alloys fabricated by spark plasma sintering

This paper deals with microstructural evolutions and mechanical properties of Nb-Si binaries containing dual-phase Nb/Nb5Si3 with Nb to Nb5Si3 fraction ratios of 90:10,80:20,70:30 and 50:50,prepared by spark plasma sintering(SPS).Dense Nb/Nb5Si3 samples with a relative density larger than 99.5% were obtained by SPS processing.The SPS samples consist of the Nb and Nb5Si3 phases with less than 3% fraction of NbO oxide.Hv at room temperature,and compressive strength at 1150℃ and 1250 1C of the bulk SPS alloys increase monolithically by enhancing fraction of the stiffening Nb5Si3 phase.For example,0.2% yield strength,σ0.2,increases from 175 MPa to 420 MPa at 1150℃ and from 110 MPa to 280 MPa at 1250℃,when the Nb5Si3 fraction increases from 10% to 50%.It is interesting that the fracture toughness,KQ,of the bulk SPS samples seems not to be sensitive to phase fraction.Heat treatment,however,plays a key role on the KQ as compared with that of the as-sintered state,at the corresponding Nb5Si3 fraction and considerably improves the KQ by about 100% for samples with the Nb5Si3 fractions of 10%-30%,and by about 50% for the sample with 50% Nb5Si3 fraction.     

Core loss analysis of Finemet type nanocrystalline alloy ribbon with different thickness

Nanocrystalline soft magnetic materials are widely used in power electronic applications due to their high permeability,magnetization and low core loss.In this paper,Fe_(73.5)Cu_1Nb_3Si_(15.5)B_7(at%)nanocrystalline alloy ribbons,with ultra-thin thickness of 14μm,and also 18 and 22μm,were prepared by a planar flow casting method with a single roller device.Soft magnetic properties of these ribbons were analyzed after nanocrystallization annealing.The experiments were conducted on toroidal samples using IWATSU B-H Analyzer over a frequency range of 10–100 kHz,at induction amplitudes of 100–500 m T,at room temperature.It was found that the excess eddy current loss P_(ex)was the dominant factor in the overall core loss above 10 k Hz.The toroidal samples made of the 14μm thickness ribbon exhibit very low total core loss of 48 W/kg at a frequency of100 kHz and magnetic flux density of 300 mT.The ratio of the P_(ex)was up to 89%at 100 kHz.The ribbon with lower thickness exhibits lower P_(ex)and therefore lower total core loss.The domain structure evidences were found.It indicates that the ribbons with small thickness are preferable for application in high frequency condition.     

Solvother mal synthesis of Co1-xNixFe2O4 nanoparticles and its application in ammonia vapors detection

Magnetic Co1-xNixFe2O4 nanoparticles (NPs) were successfully synthesized via a solvothermal method using ethylene glycol as solvent.The samples were characterized by X-ray diffraction (XRD),field emiss...     

Hydrogen absorption properties of amorphous (Ni0.6Nb0.4−yTay)100−xZrx membranes

Ni based amorphous materials have great potential as hydrogen purification membranes. In the present work the melt spun(Ni_(0.6)Nb_(0.4-y)Ta_y)_(100-x)Zr_x with y=0, 0.1 and x=20, 30 was studied. The result of X-ray diffraction spectra of the ribbons showed an amorphous nature of the alloys. Heating these ribbons below T 400 °C, even in a hydrogen atmosphere(1-10 bar), the amorphous structure was retained. The crystallization process was characterized by differential thermal analysis and the activation energy of such process was obtained. The hydrogen absorption properties of the samples in their amorphous state were studied by the volumetric method,and the results showed that the addition of Ta did not significantly influence the absorption properties, a clear change of the hydrogen solubility was observed with the variation of the Zr content. The values of the hydrogenation enthalpy changed from ~37 k J/mol for x=30 to ~9 k J/mol for x=20. The analysis of the volumetric data provides the indications about the hydrogen occupation sites during hydrogenation, suggesting that at the beginning of the absorption process the deepest energy levels are occupied, while only shallower energy levels are available at higher hydrogen content, with the available interstitial sites forming a continuum of energy levels.     

Effect of CuO addition on the sintering temperature and microwave dielectric properties of CaSiO3– Al2O3 ceramics

CuO-doped CaSiO3–1 wt% Al2O3 ceramics were synthesized via a traditional solid-state reaction method, and their sintering behavior,microstructure and microwave dielectric properties were investigated. The results showed that appropriate CuO addition could accelerate the sintering process and assist the densification of CaSiO3–1 wt% Al2O3 ceramics, which could effectively lower the densification temperature from1250 1C to 1050 1C. However, the addition of CuO undermined the microwave dielectric properties. The optimal amount of CuO addition was found to be 0.8 wt%, and the derived CaSiO3–Al2O3ceramic sintered at 1100 1C presented good microwave dielectric properties of εr?7.27,Q f?16,850 GHz and τf? 39.53 ppm/1C, which is much better than those of pure CaSiO3 ceramic sintered at 1340oC(Q f?13,109 GHz).The chemical compatibility of the above ceramic with 30 Pd/70 Ag during the cofiring process has also been investigated, and the result showed that there was no chemical reaction between palladium–silver alloys and ceramics.& 2014 Chinese Materials Research Society. Production and hosting by Elsevier B.V. All rights reserved.     

Effect of pickling processes on the microstructure and properties of electroless Ni–P coating on Mg–7.5Li–2Zn–1Y alloy

The electroless plating Ni–P is prepared on the surface of Mg–7.5Li–2Zn–1Y alloys with different pickling processes.The microstructure and properties of Ni–P coating are investigated.The results show that the Ni–P coatings deposited using the different pickling processes have a different high phosphorus content amorphous Ni–P solid solution structure,and the Ni–P coatings exhibit higher hardness.There is higher phosphorus content of Ni–P amorphous coating using 125 g/L Cr O3and 110 ml/L HNO3(w68%)than using 180 g/L Cr O3and 1 g/L KF during pre-treatment,and the coating structure is more compact,and the Ni–P coatings exhibit more excellent adhesion with substrate(Fcup to22 N).The corrosion potential of Ni–P coating is improved and exhibits good corrosion resistance.As a result,Mg-7.5Li-2Zn-1Y alloy is remarkably protected by the Ni–P coating.     

Ti – Cu– Zr–Fe– Nb ultrafine structur e-dendrite composites with good mechanical properties and biocompat ibility

Ti-Cu-Zr-Fe-Nb ultrafine structure-dendrite composites were designed by inducing Nb and more Ti to a Ti-Cu-Zr-Fe glass-forming alloy composition and prepared by copper mold casting.The composite alloys consist of β-Ti dendrites and ultrafine-structured CuTi₂ and CuTi phases as well as a trace amount of glassy phase.The volume fraction of β-Ti dendrites increases with the increase in content of Nb which acted as the β-Ti phase stabilizer in the alloys.The composites exhibit high compressive yield strength exceeding1200 MPa,maximum strength around 1800 MPa and low Young’s modulus around 48 GPa.The plasticity of the alloys is strongly influenced by the volume fraction and morphology of the dendritic β-Ti phase,and the compressive plastic strain was enlarged from 5.9%for the 4 at%Nb alloy to 9.2%for the 8 at%Nb alloy.The preliminary cell culture experiment indicated good biocompatibility of the composite alloys free from highly toxic elements Ni and Be.These Ti-based composite alloys are promising to have potential structural and biomedical applications due to the combination of good mechanical properties and biocompatibility.     

Fabrication of fine spongy nanoporous Ag-Au alloys with improved catalysis properties

Fine NP-AgAu(nanoporous AgAu) alloys with spongy structure was fabricated by chemical dealloying from rapidly solidified amorphous precursors Ag_(38.75-x)Cu_(38.75)Si_(22.5)Au_x(x=0, 0.5, 1 and 5). The results indicate that the addition of small content Au in precursor can refine both the ligaments and pores obviously. Among the present components of the precursors, NP-AgAu alloys dealloying from Ag_(37.75)Cu_(38.75)Si_(22.5)Au_1 had the finest spongy structure. The size of pores was 5–10 nm and the grain size of ligaments was 10–20 nm. It also had the highest surface area of 106.83 m~2g~(-1) and the best catalytic activity towards electro-oxidation of formaldehyde with the peak current of 665 mA mg~(-1).     

Effect of Sr on microstructure and aging behavior of Mg–14Li alloys

The as-cast and as-extruded Mg–14 wt%Li–x Sr ( x=0.14, 0.19, 0.39 wt%) alloys were,respectively, prepared through a simple alloying process and hot extrusion. The effects of Sr addition on microstructure and aging behavior of the Mg–14 wt%Li–xSr alloys were studied. The results indicated that β(Li) and Mg2Sr were the two primary phases in the microstructures of both as-cast and as-extruded Mg–14 wt%Li–xSr alloys. Interestingly, with the increase of Sr content from 0.14 wt% to 0.39 wt%, the grain sizes of the as-cast and as-extruded Mg–14 wt%Li–xSr alloys markedly decreased from 5000mm and 38mm to 330 mm and 22mm respectively, while no obvious changes of the micro-hardness and microstructure of the as-extruded alloys were observed during the aging treatment.     

Novel approaches to produce Al2O3– TiC/TiCN– Fecomposite powders directly from ilmenite

Al2O3 –TiC/TiCN–Fe composite powders were successfully prepared directly from ilmenite at 1300–1400℃.The effects of Al/C ratio,sintering atmosphere,and reaction temperature and time on the reaction products were investigated.Results showed that the nitrogen atmosphere was bene cial to the reduction of ilmenite and the formation of Al2O3 –TiC/TiCN–Fe composite powders.When the reaction temperature was between 600 and 1100℃,the intermediate products,TiO2,Ti3O5 and Ti4O7 were found,which changed to TiC or TiCN at higher temperature.Al/C ratio was found to affect the reaction process and synthesis products.When Al addition was 0.5 mol,the Al2O3 phase did not appear.The content of carbon in TiCN rose when the reaction temperature was increased.     

Wear properties of NiAl based materials

The NiAl based materials including NiAl-TiC-Al2O3 composite,NiAl-Cr(Mo)-Hf-Ho eutectic alloy and NiAl-Cr(Mo)-CrxSy in situ composite were fabricated and their wear properties were tested at different temperatures.The results revealed that the NiAl-TiC-Al2O3 composite,NiAl-Cr(Mo)-Hf-Ho eutectic alloy and NiAl-Cr(Mo)-CrxSy in situ composite exhibited the excellent wear properties between 700℃ and 900℃.The microstructure observations exhibited that the self-lubricant films formed on the worn surfaces during the dry sliding test at high temperature,which decreased the wear rate and friction coefficient significantly.TEM observation on the self-lubricant film revealed that it was mainly comprised by ceramic amorphous and nanocrystalline.Compared with the NiAl-TiC-Al2O3 composite,the NiAl-Cr(Mo)-CrxSy in situ composite has lower friction coefficient at low temperature.Such phenomena may be ascribed to the addition of sulfide which contributes much to the formation of self-lubricant,and moreover the TiC addition increase the strength of NiAl based material and its wear resistance.     

Thermal stability and magnetic properties of Fe–Co–M–Zr–Nb–Ge–B(M=Mo,Cr) bulk metallic glasses

Fe62Co8 xMxZr6Nb4Ge1B19(M=Mo, Cr) bulk metallic glasses were synthesized in the diameter range up to 2 mm by copper mold casting,which exhibit high thermal stability and large glass-forming ability. The super-cooled liquid region diminishes by the dissolution of Mo. The addition of 2 at% Cr leads to the broading of the liquid region remarkably, resulting in the improvement of thermal stability. The crystallization takes place through a single exothermic reaction, accompanying the precipitation of more than three kinds of crystallized phases such as α-Fe,Fe2Zr and ZrB2. The Fe-based alloys show soft ferromagnetic properties. The saturation magnetization(ss) decreases with increasing Mo or Cr content while the saturated magnetostriction increases with raising Mo or Cr content. There is no evident change in the ssand coercive force(Hc)with annealing temperature below the crystallization temperature, which suggests a more relaxed atomic configuration the glasses have. The crystallization causes a substantial enhancement in both ssand Hc. Each soft magnetic property of the glasses containing Cr with higher thermal stability is superior to that of the alloys containing Mo.     

Phase analysis of AlFe2B2 by synchrotron X-ray diffraction, magnetic and Mössbauer studies

The structural and magnetic properties of essentially phase pure AlFe_2B_2 prepared by arc melting were compared with a sample containing impurities. Analysis was carried out by means of synchrotron X-ray diffraction, magnetic measurements and M?ssbauer spectroscopy. The analysis of synchrotron X-ray diffraction data confirmed the orthorhombic structure of space group Cmmm for AlFe_2B_2 with Al_(13)Fe_4 as main impurity phase. The magnetic measurements revealed an unsaturated ferromagnetic state in AlFe_2B_2 with a transition temperature(T_c) of 286 K. Isothermal magnetization measurment at 5 K gave a saturation magnetization of 0.7 μB per Fe atom while Arrott plots establish the second order nature of ferromagnetic transition. The thermal evolution of M?ssbauer spectra confirmed the ferromagnetic nature of this material revealing an hyperfine field of 73 kOe and an isomer shift of 0.46 mm/s at 100 K. The M?ssbauer spectra of a phase pure sample was compared with the one containing impurity phases. It is suggested that the low temperature paramagnetic contribution in M?ssbauer spectra of phase pure material may have its origin in some intrinsic phenomena arising from defects or inhomogeneities in crystal structure.     

Structural and dielectric study of nano-crystalline single phase Sn1−xNixS (xNi=0–10%) showing room temperature ferromagnetism

SnS is a promising Ⅳ-Ⅵ semiconductor,which is very less explored for diluted magnetic semiconducting and dielectric applications.In this study,the Ni doping(x_(Ni)=0-10mol%) effects on SnS host lattice were investigated.A simple and low cost co-precipitation technique was employed to grow Ni doped SnS powders.The X-ray diffraction confirmed single phase orthorhombic structure with a nano-crystalline nature that was further verified through the surface structure observed by scanning electron microscopy.Near edge x-ray absorption fine structure spectroscopy revealed a shift in the Ni absorption edge towards higher energy,depicting the formation of Ni~(+3) oxidation state.The impedance measurements,in the frequency range 1 kHz to 20 MHz,depict that owing to the excellent sensitivity to the electromagnetic radiations at the low energy,the Ni doped SnS finds potential applications in various energy related devices.Vibrating sample magnetometer measurements have elucidated room temperature ferromagnetism,which depicts potential memory device applications.