Effects of surface modification on isothermal oxidation behavior of HVOF-sprayed NiCrAlY coatings

NiCrAlY coatings were deposited on Ni-based superalloy by high-velocity oxygen-fuel spraying (HVOF). Surface modification by means of grit-blasted, shot-peened and ground methods was used in order to study the effect of surface conditions on the isothermal oxidation behavior of HVOF-sprayed NiCrAlY coatings at 1050 ℃. The results showed that surface modification had an obvious effect on the isothermal oxidation behavior of the coatings. There was a large decrease in growth rate compared with the as-sprayed coating. The scale formed on the grit-blasted and shot-peened coatings was a mixture of Al₂O₃ and NiCr₂O₄, while the oxide formed on the ground coating was composed mainly of Al2O3. After surface modification, the content of NiCr₂O₄ spinels decreased compared with the as-sprayed coating.     

Effects of surface modification on isothermal oxidation behavior of HVOF-sprayed NiCrA1Y coatings

NiCrAlY coatings were deposited on Ni-based superalloy by high-velocity oxygen-fuel spraying(HVOF).Surface modification by means of grit-blasted,shot-peened and ground methods was used in order to study the effect of surface conditions on the isothermal oxidation behavior of HVOF-sprayed NiCrAlY coatings at 1 050℃.The results showed that surface modification had an obvious effect on the isothermal oxidation behavior of the coatings.There was a large decrease in growth rate compared with the as-sprayed co...     

Analysis of residual stress distri bution along interface asperity of thermal barrier coating system on macro curved surface

Based on the study of the radial residual stress distribution on the macro curved interfaces of thermal barrier coating system(TBCs) for the hollow curved substrate structures,the hollow four-concentric-circle model was developed.And the concentric-circle model with a fine scaled sinusoidal interface was proposed to describe the stresses distribution on the rough interface of TBCs with macro curved geometry.The influences of the geometric and thermophysical parameters were discussed by the developed mode...     

粘接层预氧化对热障涂层TGO生长与抗高温氧化性能的影响

利用预氧化技术在热障涂层(TBC)的陶瓷层/粘接层界面形成致密Al₂O₃层,经过1 100 ℃高温氧化试验,研究了该Al₂O₃层通过抑制氧气扩散,降低热生长氧化物(TGO)生长速率的作用机理,阐明了粘接层预氧化对整体热障涂层氧化行为的影响规律.结果表明:喷涂态(A-TBC)与预氧化(P-TBC)试样的TGO厚度及氧化增重均随氧化时间的延长而增长.但是,P-TBC显著减少了整个过程氧的扩散,有效抑制了氧化初期TGO的急速生长,使得P-TBC能够长期保持有益的TGO结构、降低抛物线氧化速率,并最终提高热障涂层抗高温氧化性能.     

Quality evaluation for air plasma spray thermal barrier coatings with pulsed thermography

Pulsed thermography (PT) as a non-contact non-destructiv e evaluation (NDE) technique was employed to examine as-sprayed air plasma spray (APS) thermal barrier coatings (TBCs) for quality eval uation. Thickness and micro-structural characteristics play a vital ro le in determining the quality. In this pape r, PT logarithmic peak second-derivative m ethod was adopted to measure the thickness of top coat. Time dependent ther mal images were used to characterize the microstructure which was confirmed by scanning electron microscope (SEM). The results showed that there was relationship between the temperature distribution of the surface and microstructu re change in TBCs. Temperature distribution in thermal images and measurement results of thickness were in fairly good agreement with the microstructure change. It can be concluded th at it was possible to employ these NDE methods as quality evaluation for as-sprayed TBCs.     

热辐射对双陶瓷层热障涂层的隔热影响

基于热传导、热对流和热辐射理论建立了双陶瓷层热障涂层不透明和半透明物理模型,采用有限元ANSYS软件模拟了稳态温度场.双陶瓷层在不透明时,顶层厚度增加,顶层上表面温度线性增加,第二层和黏结层上表面温度线性降低.在半透明性弱时,与不透明情况类似.在半透明性强时,顶层上表面温度略低于不透明时,第二层上表面温度高于不透明时,黏结层上表面温度先快速后缓慢降低再保持不变,且远高于不透明时.     

Quality evaluation for air plasma spray thermal barrier coatings with pulsed thermography

Pulsed thermography(PT) as a non-contact non-destructive evaluation(NDE) technique was employed to examine as-sprayed air plasma spray(APS) thermal barrier coatings(TBCs) for quality evaluation.Thickness and micro-structural characteristics play a vital role in determining the quality.In this paper,PT logarithmic peak second-derivative method was adopted to measure the thickness of top coat.Time dependent thermal images were used to characterize the microstructure which was confirmed by scanning electron...     

Damage evolution and failure mechanism of thermal barrier coatings under Vickers indentation by using acoustic emission technique

Acoustic emission(AE) technique was adopted to monitor the damage evolution of air plasma-sprayed(APS) yttria-partially-stabilized zirconia(YSZ) thermal barrier coatings(TBCs) during instrumented indentation testing, and then the failure mechanisms were investigated by cluster analysis and wavelet transform methods.The results of cluster analysis showed that there were three classes associated with distinct failure types for the 8YSZ coatings under Vickers indentation. Based on wavelet transform, these three clusters could be clearly distinguished from their dominant frequency bands, which were concentrated on levels A5(0–156.25 kHz), D5(156.25–312.5 kHz) and D4(312.5–625 kHz), respectively. Thus, the failure mechanism of 8YSZ coatings under Vickers indentation could be clarified by the distribution of different failure types in indentation depth. To sum up, as indentation load increases, the 8YSZ coatings can accommodate the indenter by elastic or little plastic deformation, microcracks propagation and then debonding at the splat boundaries. By comparing the distribution of AE signals induced by different failure types in indentation depth for samples with different thermal exposure time, it can be inferred that thermal exposure treatment can accelerate the degradation of APS 8YSZ TBCs.     

Microstructural evolution and growth kinetics of thermally grown oxides in plasma sprayed thermal barrier coatings

The formation of thermally grown oxide(TGO) during high temperature is a key factor to the degradation of thermal barrier coatings(TBCs)applied on hot section components. In the present study both the Co Ni Cr Al Y bond coat and Zr O_2-8 wt.% Y_2O_3(8YSZ) ceramic coat of TBCs were prepared by air plasma spraying(APS). The composition and microstructure of TGO in TBCs were investigated using scanning electron microscopy(SEM), energy dispersive spectroscopy(EDS) and X-ray diffraction(XRD) analysis. The growth rate of TGO for TBC and pure BC were gained after isothermal oxidation at 1100 °C for various times. The results showed that as-sprayed bond coat consisted of β and γ/γ'phases,β phase reducesd as the oxidation time increased. The TGO comprised α-Al_2O_3 formed in the first 2 h. Co O, Ni O, Cr_2O_3 and spinel oxides appeared after 20 h of oxidation. Contents of Co O and Ni O reduced while that of Cr_2O_3 and spinel oxides increased in the later oxidation stage.The TGO eventually consisted of a sub-Al2O3 layer with columnar microstructure and the upper porous CS clusters. The TGO growth kinetics for two kinds of samples followed parabolic laws, with oxidation rate constant of 0.344 μm/h~(0.5) for TBCs and 0.354 μm/h0.5for pure BCs.     

Effects of heat treatment on the corrosion resistance of carbon steel coated with LaMgAl11O19 thermal barrier coatings

LaMgAl11O19 thermal barrier coatings (TBCs) were applied to carbon steels with a NiCoCrAlY bond coat by plasma spraying. The effects of heat treatment on the corrosion resistance of carbon steel coated with LaMgAl11O19 TBCs were investigated in 3.5wt% NaCl solution using polarization curves, electrochemical impedance spectroscopy (EIS), scanning electron microscopy (SEM), and X-ray diffrac-tion (XRD). The results show that a large number of cracks are found in the LaMgAl11O19 TBCs after the samples are heat-treated, including some through-thickness cracks. The corrosion forms of the as-sprayed and heat-treated TBCs are uniform corrosion and pitting corrosion, respectively. The as-sprayed TBCs exhibit three EIS time constants after being immersed for less than 7 d, and then a new time constant ap-pears because of steel substrate corrosion. When the immersion time is increased to 56 d, a Warburg impedance (W) component appears in the EIS data. The EIS data for the heat-treated TBCs exhibit only two time constants after the samples are immersed for less than 14 d, and a new time constant appears when the immersion time is increased further. The heat treatment reduces the corrosion resistance of carbon steel coated with LaMgAl11O19 TBCs. The corrosion products are primarilyγ-FeOOH and Fe3O4.     

粘结层中的Co对热障涂层界面结合因子的影响

用固体与分子经验电子理论(EET)和改进的TFD理论的结合,计算了热障涂层不同粘结层Co含量下的陶瓷层/粘结层界面的界面结合因子,结果表明:含Co界面的最小电子密度差Δρmin比不含Co时小,Co有利于缓解界面的应力;加Co后使该界面电子密度保持连续的原子状态组数σ′比不加Co至少增加一个数量级,Co有利于使界面稳定,且从σ_equal和σ_super可知这种稳定性不会由于应力的升高受到破坏;当粘结层的表面为(110)时,加Co后电子密度ρ总是提高,有利于提高界面的结合力;当粘结层的表面为(100)和 (111)时,界面的结合力不受Co含量影响。所以,Ni基粘结层中的Co可改善热障涂层的陶瓷层/粘结层的界面结合。     

Effect of Gd2O3 on the microstructure and thermal properties of nanostructured thermal barrier coatings fabricated by air plasma spraying

The nanostructured 4–8 mol% Gd_2O_3-4.5 mol% Y_2O_3-ZrO_2(4–8 mol% Gd YSZ) coatings were developed by the atmospheric plasma spraying technique. The microstructure and thermal properties of plasmasprayed 4–8 mol% Gd YSZ coatings were investigated. The experimental results indicate that typical microstructure of the as-sprayed coatings were consisted of melted zones, nano-zones, splats, nano-pores,high-volume spheroidal pores and micro-cracks. The porosity of the 4, 6 and 8 mol% Gd YSZ coatings was about 9.3%, 11.7% and 13.3%, respectively. It was observed that the addition of gadolinia to the nano-YSZ could significantly reduce the thermal conductivity of nano-YSZ. The thermal conductivity of Gd YSZ decreased with increasing Gd_2O_3 addition. And the reduction in thermal conductivity is mainly attributed to the addition of Gd_2O_3, which results in the increase in oxygen vacancies, lattice distortion and porosity.     

Cu(111)面上原子扩散势垒的密度泛函理论研究

用密度泛函理论(DFT)结合平板周期模型方法,对Cu在Cu(111)表面fcc洞位、hcp洞位的吸附模型进行了几何优化,并用从fcc洞位到hcp洞位过渡态计算的方法,研究了Cu在Cu(111)表面的扩散势垒.通过对不同基底层数、不同表面弛豫层数、不同覆盖率的比较,得到基底层数为4层、表面弛豫1层、覆盖率为1/4ML(monolayer)时,Cu在Cu(111)表面的扩散势垒和实验结果吻合得较好.在此基础上,计算了Fe、Ni、Co等磁性原子在Cu(111)表面的扩散势垒.     

Ni(OH)2的表面修饰对电极性能的影响

采用化学镀的方法在Ni(OH)2粉末表面微包覆一层Co,Ni膜,以此为活性材料 出了与物理掺杂钴方式相比性能更好的Ni(OH)2电极,找出了一种适用于碱性条件下的化学镀活化液。     

Al（OH）3对双组分加成型液体硅橡胶热稳定性的影响

采用非等温热分析(TG)技术,在惰性气氛和5、15、20 K/min线性升温速率条件下,考察了不同Al(OH)3用量的双组分加成型液体硅橡胶的非等温热降解机制及反应动力学,采用Flynn-Wall-Ozawa(FWO)动力学模型对非等温动力学数据进行分析,并研究了热分解反应的表观活化能Ea。以表观活化能对转化率α作图的结果显示引入一定量的热稳定性添加剂可以大大提高液体硅橡胶的热稳定性。