成品退火对高纯铝箔立方织构的影响

高纯铝箔主要用于制作高压电容器的阳极材料,电容器的比电容大小与阳极箔材中立方织构的含量密切相关立方织构含量越高,箔材腐蚀后有效表面积越大,其比电容也相应越大.作者采用晶体取向分布函数(ODF)研究和分析了成品退火工艺制度及冷却速度对不同铁含量高纯铝箔立方织构的影响.研究结果表明含Fe0.0011％的高纯铝箔在二级退火190℃/3h+520℃/2h条件下立方织构含量较高,R织构比例较小.由于铁的含量及存在状态严重影响了高纯铝箔的立方织构含量,当铁含量较高或过饱和固溶在基体中时,成品退火时主要出现原位再结晶,立方织构较弱,R织构较强.因此,含Fe0.0016％的高纯铝箔成品退火后虽在空冷时立方织构含量较高,但其立方织构含量均低于含Fe0.0011％的高纯铝箔中的立方织构含量.     

最终退火处理对铝箔立方织构的影响

对铝纯度为99.79%和99.99%的两种铝箔进行了多种退火处理,利用蚀坑法分析统计了热处理后铝箔的立方织构含量.化学成分对铝箔立方织构度有决定性的影响,纯度高的Al99.99%铝箔通过热处理后可获得较高的立方织构含量,最高可达92%.铝箔退火时,随退火温度的升高、保温时间的延长,纯度为Al99.99%的铝箔中立方织构含量增加,但在高温(高于580℃)时,保温时间的延长对立方织构含量无明显影响;对铝纯度较低,Al99.79%的铝箔,立方织构含量增加不明显,高于550℃的退火温度会降低立方织构含量,并随着保温时间的延长,降低幅度加大.     

高纯电子铝箔立方织构形成的微观过程

采用EBSD微取向分析方法,通过分析高纯铝箔冷轧后退火的再结晶初期立方取向晶核的形成过程及立方取向晶粒的长大行为,探讨了高纯铝箔中立方织构形成的微观过程.结果表明,在高纯铝箔轧制基体上没有发现立方取向{001}<100>的晶核优先形成,但是再结晶完成以后却会出现较强的立方织构,因此高纯铝箔立方织构的形成主要是借助于立方取向晶粒的取向生长机制实现的.立方取向晶核容易在S取向{123}<634>的形变晶粒之间产生.     

微量元素对高纯铝箔立方织构的影响

采用晶体取向分布函数(ODF)研究和分析了在高纯铝中分别加入不同含量的微量稀土或铍对成品高纯铝箔立方织构的影响．研究结果表明添加微量稀土和铍,能改变高纯铝箔变形织构组分含量,单独加稀土时,形变织构变化不大;在单独加铍时,其S取向{123}<634>和Cu取向{112}<111>变化较大,随铍含量增加,其S取向密度f(g)减少,Bs{110}<112>取向密度增加．再结晶退火后,随稀土加入量增加,立方织构{100}<001>取向密度增加,R织构{124}<211>取向密度减少;铍添加较少时能增加成品箔材中立方织构{100}<001>强度,但随铍含量增加,立方织构含量急剧减少,R织构强度相应增加．稀土和铍在铝中溶解度都极小,与铁等微量杂质元素可能形成化合物析出后,能净化基体,减小铁对形成立方织构的阻碍作用,促进再结晶立方取向核心的形成与长大,增加立方织构比例．     

异步轧制对高压电解电容器用铝箔织构的影响

利用异步轧制技术对高压电解电容器用高纯铝进行冷轧,研究了异步轧制参数对铝箔冷轧织构的影响.结果表明:异步轧制的搓轧区效应,可使铝箔形成不同于同步轧制的6种主要织构的含量与分布.慢辊侧的织构总体含量高于快辊侧总体含量;S{123}(634)织构、C{112}(111)织构的变化趋势相同,立方织构{001}(100)、旋转...     

3004铝合金在轧制及退火过程中织构的演变

应用取向分布函数(ODF)研究和分析了热轧、冷轧及退火对3004铝合金织构的影响·结果表明,热轧后织构类型为(100)[uvw],且(100)[011]旋转立方织构为最强;在冷轧过程中,所有样品的冷轧织构表现为典型的铜式织构特征,随形变量的增加,织构由弱到强,最后稳定在铜织构、黄铜织构和S织构3个织构组分;冷轧样品退火后,退火织构主要由立方织构、退火R/S织构和铜织构组成,其中在300℃和400℃的退火样品中存在强度较高的再结晶立方织构{001}〈100〉,100℃和200℃的退火样品中再结晶立方织构{001}〈1...     

CSP流程试制50W270高牌号无取向硅钢织构的演变

研究了CSP流程试制50W270高牌号无取向硅钢热轧→常化→冷轧→退火过程中织构的演变.利用电子背散射衍射技术对全流程织构进行测量和分析.发现热轧板织构在厚度方向上存在较大差异,表层主要为铜型、黄铜和高斯织构,1/4层存在微弱的高斯织构和旋转立方织构,中心层以γ纤维织构和旋转立方织构为主,还含有较弱的α纤维织构.与热轧板相比,常化板表层和1/4层织构变化不大,中心层旋转立方织构和α纤维织构增强.冷轧板各层均具有α纤维织构和γ纤维织构.与冷轧板相比,成品板各层中α纤维织构基本消失,还出现了立方织构和高斯织构.     

Ag元素对Ni-7at.%W合金基带织构形成的影响

Ag元素能够使Ni和Ni-5at.%W合金基带中的晶粒形貌呈细长状,从而提升超导层电流的传输能力.研究了Ag在高W含量的NiW合金基带(>5at.%W)中对织构的影响机制,为后续调控晶粒形貌打下基础.研究表明:Ag使基带中S取向的体积分数降低,进而影响了再结晶后基带中立方晶体型织构的形成.通过在轧制变形量为90%时引入550 ℃保温2 h的中间热处理,可以使冷轧基带的形变因子R由0.72提升至1.05,从而增加铜型织构的体积分数,并使得基带中形变后的立方晶体的取向增大65%.最终,经过再结晶热处理获得了表面立方晶体型织构的体积分数为96.8%的Ni-7at.%W-0.01at.%Ag合金基带.     

微量Mg元素添加对铜晶粒尺寸热稳定性的影响

作为重要的导电导热材料,铜在高温下的晶粒尺寸热稳定性是目前新能源、电子通信等领域的研究热点.利用电子背散射衍射、透射电子显微镜以及高角度环形暗场扫描透射进行分析,研究微量Mg元素添加对铜在高温热暴露下的晶粒长大行为及织构演变的影响规律.结果表明:0.12%(质量分数,下同)的Mg元素添加可以明显地提高铜在高温下的晶粒尺寸热稳定性.纯铜经650 ℃/10 min和950 ℃/10 min热暴露后的平均晶粒尺寸为58.2, 198.0 μm,添加0.12%的Mg元素后,铜合金经650 ℃/10 min和950 ℃/ 10 min热暴露后的平均晶粒尺寸为23.5, 82.5 μm.此外,0.12%的 Mg元素添加明显弱化了铜合金在高温热暴露后的立方织构(Cube){001}<100>,提高了合金中黄铜织构(Brass){110}<112>和铜型织构(Copper){112}<111>的体积分数. Mg元素添加使铜合金形成了10~20 nm的细小γ(Cu2Mg)相,这些γ相对晶界具有明显的钉扎作用,可以抑制晶粒的生长,使铜合金具有较好的晶粒尺寸热稳定性,并且对合金电导率的影响较小.     

6111铝合金在冷轧过程中织构的变化

采用取向分布函数(ODF)分析并研究了6111铝合金在冷轧过程中织构的演变及轧制工艺对冷轧织构的影响.结果表明,6111铝合金冷轧后,主要轧制织构组分均为Copper织构组分、S织构组分和Brass织构组分;冷轧过程中,在一定条件下会产生较强的旋转立方织构,而且继续轧制时,随着轧板的减薄,旋转立方织构会迅速减弱而Copper,Brass,S等正常轧制织构组分迅速增强.此外,在总轧制形变量相同的条件下,随着道次压下率的提高,轧制织构减弱.     

Cu-45%Ni合金基带强立方织构的形成研究简

采用X射线四环衍射技术研究了大应变量冷轧Cu-45％Ni （原子百分含量）合金基带冷轧织构的形成、低温回复以及再结晶过程中织构的演变行为。结果表明：Cu-45％Ni合金经大应变量冷轧后形成以S取向、Copper取向和Brass取向含量为主的Copper型轧制织构;在低温回复过程,仍为Copper型轧制织构,并且其轧制织构的强度有所增强;在再结晶过程,立方取向的含量迅速增加,各轧制取向含量均迅速减少,表明S取向、Copper取向和Brass取向在再结晶过程中均被逐渐长大的立方晶粒所吞并。在此基础上,采用背散射电子衍射技术表征其高温下强立方织构的形成过程,Cu-45％Ni合金基带经1000℃保温1 h后,其立方织构含量高达98．6％（＜10°）,大角度晶界的含量仅为13．6％,其中包含约5％的Σ3晶界。     

Mechanism of surface texture evolution in pure copper strips subjected to double rolling

Developing ultra-thin copper foils with different surface roughness and microstructure has important significance for improving the service performance and reducing the production cost of high-end circuit boards. In this paper,pure copper strips with initial cube texture were subjected to a double rolling process(deformation amount ranges from 50% to 95%),and the surface textures evolution law and mechanism of doublerolled strips were studied by an X-ray diffraction technique. The results show that when a deformation amount increased from 50% to 70%,the grains of two surfaces rotate away from the cube orientation,and the formed textures of two surfaces mainly consisted of C,S and B orientation components. The orientation density values for these three components on bright surface only had slight difference; the orientation density values for C and S components were much larger than that for B components on a matt surface. When the deformation amount increased to 90%,the increase extents of orientation density values for C and S components were obviously larger than that for B components on a bright surface; the increase extents of orientation density values for these three components were almost the same on the matt surface. It has been found that when deformation amount reaches 95%,the grains orientation of bright surface were relatively concentrated,and the orientation density value for C texture obviously increased to 11.68 and that for B texture was only 3.15; the grains orientation of matt surface were relatively dispersed,and the orientation density value for C texture increased to 9.26 and that for B texture obviously increased to 6.35,and the density values of these two textures had less difference. For the condition of strong compressive and shear stress on the bright surface,grains were mainly rotating to C texture orientation; compared with the bright surface,"semi-free" deformation condition on the matt surface is beneficial to promote much more grains to rotate to the B texture orientation.     

Influence of intermediate annealing on the microstructure and texture of Ni-9.3at%W substrates

The effects of intermediate annealing (IA) on the microstructure and texture of Ni-9.3at%W substrates have been investigated by using electron backscattering diffraction and X-ray diffraction. Results suggest that IA can optimize the homogeneity of deformation microstructure. Higher IA temperatures (without undergoing recrystallization during IA) will increase the copper-type components of deformation texture and improve the content of cube texture after recrystallization. Sharp cube texture (97.2%) can be obtained at the optimum IA temperature of 650℃. The mechanism underlying the transition of deformation texture can be interpreted as that IA increases the dislocation slipping ability and suppresses the twinning deformation of Copper orientation in the subsequent rolling process. The observed strengthening of cube texture as a result of IA treatment is presumably attributed to the reduction of noncube nucleation and the optimization of preferential growth surrounding the cube nuclei.     

深冲铝板坯冷轧显微组织、织构与力学性能

研究了不同冷轧工艺参数的深冲铝板坯（wA1＞99．75％）的显微组织、织构，测定了不同方向的力学性能；由D－500全自动X射线衍射仪建测极图，按Bunge的方法计算取向分布函数（ODF）；通过透射电镜观察变形显微结构．结合冷轧变形亚组织结构和织构特征，讨论了位错胞结构与板坯塑性变形和力学性能的关系，以及对板坯塑性各向异性的影响，预测材料深冲性能．分析认为，材料力学性能决定于变形组织结构和织构，随冷变形量增大，位错缠结胞变形并发生取向排列形成显微带，使材料产生力学性能各向异性及加工硬化．本研究显微组织和织构特征及力学性能分析结果表明，接近50％冷轧变形量的板坯中变形亚组织均匀、多种织构混存，有利于降低材料深冲制耳率．并经工业制罐试验验证．     

5052铝合金轧制织构演变的定量分析

采用X射线衍射仪研究了5052铝合金在冷轧过程中织构的演变规律,建立了织构体积分数与轧制真应变的数学关系式。结果表明,在冷轧过程中初始的cube织构逐渐转化为纤维轧制织构,随冷轧压下量的增加,cube、r-cube、remainder和r-Goss组分的体积分数减少,而纤维组分的体积分数增加;织构体积分数与轧制真应变的数学关系式能很好地模拟铝合金轧制过程中织构的演变;分析了轧制过程中不同织构组分的演变速率,发现随轧制真应变的增加,纤维组分的形成速率先增加而后降低。     

Evolution of the texture and mechanical properties of 2060 alloy during bending

In this study, we examined the evolution of the texture and mechanical properties of 2060 (T8) alloy during bending. A pixel rotation method (PRM) was proposed and used to characterize the textural evolution during bending determined by electron backscatter diffraction. The results showed that the textural components changed insignificantly, with the exception of a decrease in the cube texture. The tensile and yielding properties of the alloy were evaluated at three different orientations with respect to the rolling direction. The mechanical strength was found to increase in three directions with decreasing bending radius; thus, it was concluded that the 2060 (T8) alloy sheet satisfies the usage requirement after bending deformation.