Core-shell microstructure formed in the ternary Fe-Co-Cu peritectic alloy droplet

The metastable liquid phase separation occurs in the ternary Cu₅₀Fe_37.5Co_12.5 peritectic alloy droplets during free fall. The separated alloy melt rapidly solidifies and evolves core-shell microstructure composed of L₁(Cu) and L₂(Fe,Co) phases. Based on the determination of the phase transition temperature, the core-shell microstructure evolution, the interfacial energy, the temperature gradient and the Marangoni migration are analyzed. The interfacial energy of the separated liquid phase increases with the decrease of the temperature. The temperature gradient changes from large to small along the radius direction from inside to outside in the alloy droplet. The Marangoni force (F _M) acting on the micro-droplet of L₂(Fe,Co) phase increases with the increase of the size of the L₂(Fe,Co) phase, and decreases with the increase of undercooling. Driven by F _M, the micro-droplet of L₂(Fe,Co) phase migrates from outside to inside in the alloy droplet, collides and coagulates each other during migration, and then forms different types of core-shell microstructures. Supported by the National Natural Science Foundation of China (Grant Nos. 50121101, 50395105) and NPU Youth Scientific and Technological Innovation Foundation (Grant No. W016223)     

Dead lithium phase investigation of Sn-Zn alloy as anode materials for lithium ion battery

In this work, based on First-principle plane wave pseudo-potential method, we have carried out an in-depth study on the possible dead lithium phase of Sn-Zn alloy as anode materials for lithium ion batteries. Through investigation, we found that the phases Li_xSn₄Zn₄(x = 2, 4, 6, 8) contributed to reversible capacity, while the phases Li_xSn₄Zn_8−(x−4)(x = 4.74, 7.72) led to capacity loss due to high formation energy, namely, they were the dead lithium phases during the charge/discharge process. And we come up with a new idea that stable lithium alloy phase with high lithiation formation energy (dead lithium phase) can also result in high loss of active lithium ion, besides the traditional expression that the formation of solid electrolyte interface film leads to high capacity loss. Supported by the National Natural Science Foundation of China (Grant No. 50771046), Natural Science Foundation of Guangdong Province (Grant No. 05200534), Key Projects of Guangdong Province and Guangzhou City (Grant Nos. 2006A10704003 and 2006Z3-D2031) and China Postdoctoral Science Foundation (Project No. 20080440764)     

Al-Cu-Mn合金铸锭均匀化工艺及组织性能分析

采用光学金相显微镜、扫描电子显微镜及能谱分析、电导率等检测手段,对铸态和均匀化态的2219合金微观组织、第二相分布及电导率进行研究分析。结果表明,2219合金铸态组织存在着枝晶偏析,在晶界上聚集大量的Al₂Cu相,并有长条状的脆性相Al₇Cu₂（Fe、Mn）穿插在晶界上。经525 ℃均匀化处理22 h后,晶界上Al₂Cu相回溶到基体中,枝晶网络被破坏,枝晶偏析消除,Cu元素从晶界到晶内的分布趋于平稳;处于亚稳态的溶质原子从过饱和固溶体中析出,在晶内呈细小、弥散地分布,基体溶质原子固溶度降低,电子散射作用减弱,电导率提高10 %IACS。     

多主元FeNiMnCr0.75Alx高熵合金微观结构和力学性能的研究

研究了合金中Al含量的增加对铸态FeNiMnCr_0.75Al_x（x=0.25,0.5,0.75,原子分数）高熵合金晶体结构及力学性能的影响。采用X射线衍射仪（XRD）和透射电子显微镜（TEM）对合金的微观结构及形貌进行分析,采用维氏硬度计和MTS万能试验机测试合金的硬度和室温压缩性能。试验结果表明,铸态下,FeNiMnCr_0.75Al_x高熵合金均由bcc和fcc两种晶体结构的相构成。随着Al含量的增加,合金中bcc结构的相的相对含量逐渐增加,导致硬度和压缩屈服强度也随之升高,应变量降低;且Al含量的增加最终也促使合金中无序bcc结构的相逐渐转变为Ni：（Mn+Al）=1：1（原子分数比）型有序bcc结构的相。     

Effect of Ni addition on the glass-forming ability and soft-magnetic properties of FeNiBPNb metallic glasses

The effect of Ni addition on the glass-forming ability (GFA) and soft-magnetic properties of an (Fe1-xNix)75.5B14.5P7Nb3 (x=0-0.6) alloy system were investigated. We found that the addition of Ni was effective in allowing the alloy to approach a eutectic point as well as increasing the thermal stability of the supercooled liquid. By increasing the amount of Ni,the supercooled liquid region (ΔTx),the reduced glass transition temperature Trg (Tg/Tl) and the Y parameter [Tx/(Tg+Tl)] increased from 49 to 75 K,0...     

Effects of P addition on the microstructure and mechanical properties of Mg–5%Sn–1.25%Si alloy

The effects of Al-P addition on the microstructure and mechanical properties of as-cast Mg–5%Sn–1.25%Si magnesium alloy were investigated. The results show that the phases of the as-cast alloy are composed of α-Mg, Mg2 Sn, Mg2 Si, little P, and AlP. The Chinese character shape Mg2 Si phase changes into a granular morphology by P addition because AlP can act as a heterogeneous nucleation core for the Mg2 Si phase. When 0.225wt% of Al–3.5%P alloy is added, the mechanical properties of the Mg–5%Sn–1.25%Si alloy are greatly improved, and the tensile strength increases from 156 to 191 MPa, an increase of 22.4% compared to the alloy without P addition. When the amount of Al–3.5%P reaches 0.300wt%, a segregation phenomenon occurs in the granular Mg2 Si phase, and the tensile strength and hardness decrease though the elongation increases.     

强磁场对Cu-40%Pb偏晶合金凝固组织的影响

在强磁场作用下进行了Cu-40%Pb偏晶合金的凝固实验,研究了偏晶共生组织的凝固形态.实验结果表明:12 T强磁场的作用使富Pb组织形态发生变化,试样中部及下部的棒状相伸长,在试样中部形成了超长规则排列的棒状富Pb相.凝固前沿富Pb小液滴的运动及分布是决定共生组织中棒状相形态的决定性因素.施加强磁场可改变富Pb基体的表观黏度,从而对凝固前沿的富Pb小液滴运动及附近流体流动产生抑制作用,这被认为是规则排列的超长棒状相的形成原因.     

Effect of Co on the martensitic transformation,crystal structure and magnetization of Ni<Subscript>52.5</Subscript>Mn<Subscript>23.5</Subscript>Ga<Subscript>24</Subscript> based ferromagnetic shape memory alloys

Five(Ni52.5Mn23.5Ga24)100-xCox(x = 0,2,4,6,8) alloys were prepared by arc melting,and the effects of Co addition on the martensitic phase transformation,crystal structure and magnetization were investigated.The phase transformation temperatures Ms,Mf,As and Af are proportional to the content of Co in the(Ni52.5Mn23.5Ga24)100-xCox alloys,which appears to be due to the variation in the valance electron concentration.The Curie temperature is sensitive to the composition of the alloy.As the amount of Co changes,both the Co-Mn exchange interaction and the distance between Mn atoms change.These,in turn,affect the Curie temperature and magnetization behavior of the alloy.The martensite phases in all the alloys are domained in three different orientations,the domain boundary was determined to belong to the family of {112} lattice planes.     

Nd<Subscript>2</Subscript>Fe<Subscript>17</Subscript> nanograins effect on the coercivity of HDDR NdFeB magnets with low boron content

Relationships between the coercivity of hydrogenation disproportionation desorption recombination (HDDR) Nd_12.5Fe_81.5−x Co₆B _x bonded magnets and boron content were investigated. Nd₂Fe₁₇ phase with planar magnetic anisotropy is present in the microstructure when x= 4at%–5.88at%, which does not reduce the coercivity of the bonded magnets. High-resolution transmission electron microscopy (TEM) images show that Nd₂Fe₁₇ phase exists in the form of nanocrystals in the Nd2Fe14B matrix. There is an exchange-coupling interaction between the two phases so that the coercivity of HDDR Nd_12.5Fe_81.5−x Co₆B _x bonded magnets is hardly reduced with a decrease in boron content.     

Preparation and thermal stability of Pd<Subscript>40.5</Subscript>Ni<Subscript>40.5</Subscript>Si<Subscript><Emphasis Type="Italic">x</Emphasis></Subscript>P<Subscript>19−<Emphasis Type="Italic">x</Emphasis></Subscript> bulk metallic glasses

With the addition of Si to replace some P, Pd_40.5Ni_40.5Si _x P_19−x (x=0, 2.5, 5, 9.5, 14, and 19 in atomic number fraction) bulk glassy samples with the diameter of about 5 mm were successfully prepared by use of flux treatment and water quenching technology. With the increase of Si content, the glass forming ability of Pd_40.5Ni_40.5Si _x P_19−x increases first for low Si content and then decreases for high Si content (Si≥9.5at%). The Pd_40.5Ni_40.5Si ₅ P₁₄ glassy alloy possesses the largest supercooled liquid region ΔT of 119 K, the largest reduced glass transition temperature of 0.621, and the largest γ parameter of 0.460, indicating that this glassy alloy possesses very large glass forming ability and very high thermal stability.     

Effects of yttrium on the formation and magnetic properties of bulk metallic glassy (Fe,Co)-B-Si-Nb alloys

The bulk metallic glassy (BMG) rods of [(Fe_0.5Co_0.5)_0.72B_0.192Si_0.048Nb_0.04]_100-xY_x (x=0-6) and [(Fe_xCo_1-x)_0.72B_0.192Si_0.048Nb_0.04]₉₆Y₄ (x=0.5-0.8) were prepared by copper mold casting. The structure, thermal stability, and magnetic properties of the samples were studied by X-ray diffraction (XRD), differential scanning calorimetry (DSC), and vibrating sample magnetometer (VSM). Adding 1at% to 6at% of yttrium, the bulk glassy alloy rods of [(Fe_0.5Co_0.5)_0.72B_0.192Si_0.048Nb_0.04]_100-xY_x(x=0-6) with the diameter of 3 mm were not formed, and the sample with 4at% of yttrium showed less crystalline phase than others. When the Fe/Co atomic ratio was between 5:5 and 7:3, the bulk glassy alloy rods of [(Fe_1-xCo_x)_0.72B_0.192Si_0.048Nb_0.04]₉₆Y₄ (x=0.5-0.8) with the diameter of 2 mm were fabricated. In the (Fe, Co)-B-Si-Nb-Y BMGs, when the Fe content increased, the thermal stability, the supercooled liquid region, and the glass-forming ability (GFA) decreased, but the saturation magnetization (M_s) increased.     

Preparation of Al-Cu-Fe-(Sn,Si) quasicrystalline bulks by laser multilayer cladding

(Al₆₅Cul₂₀Fe₁₅)_100-x Sn_x (x=0, 12, 20, 30) and Al₅₇Si₁₀Cu₁₈Fe₁₅ powders were cladded on a medium carbon steel (45# steel) substrate by laser multilayer cladding, respectively. The phases and properties of the produced quasicrystalline bulks were investigated. It was found that the main phases in the Al₆₅Cul₂₀Fe₁₅ sample were crystalline λ-Al₁₃Fe₄ and icosahedral quasicrystal together with a small volume fraction of θ-Al₂Cu phase. The volume fraction of icosahedral phase decreased as the Sn content in the (Al₆₅Cul₂₀Fe₁₅)_100-x Sn_x samples increased owing to the formation of β-CuSn phase. The increase of Sn content improved the brittleness of the quasicrystal samples. The morphology of the solidification microstructure in the Al₅₇Si₁₀Cu₁₈Fe₁₅ sample changed from elongated shape to spherical shape due to the addition of Si. The nanohardness of the laser multilayer cladded quasicrystal samples was equal to that of the as-cast sample prepared by vacuum quenching. In terms of hardness, the laser cladded Al₅₇Si₁₀Cu₁₈Fe₁₅ quasicrystalline alloy has the highest value among all the investigated samples.     

Rapid solidification of undercooled Al-Cu-Si eutectic alloys

Under the conventional solidification condition, a liquid aluminium alloy can be hardly undercooled because of oxidation. In this work, rapid solidification of an undercooled liquid Al_80.4Cu_13.6Si₆ ternary eutectic alloy was realized by the glass fluxing method combined with recycled superheating. The relationship between superheating and undercooling was investigated at a certain cooling rate of the alloy melt. The maximum undercooling is 147 K (0.18T _E). The undercooled ternary eutectic is composed of α(Al) solid solution, (Si) semiconductor and θ(CuAl₂) intermetallic compound. In the (Al+Si+θ) ternary eutectic, (Si) faceted phase grows independently, while (Al) and θ non-faceted phases grow cooperatively in the lamellar mode. When undercooling is small, only (Al) solid solution forms as the leading phase. Once undercooling exceeds 73 K, (Si) phase nucleates firstly and grows as the primary phase. The alloy microstructure consists of primary (Al) dendrite, (Al+θ) pseudobinary eutectic and (Al+Si+θ) ternary eutectic at small undercooling, while at large undercooling primary (Si) block, (Al+θ) pseudobinary eutectic and (Al+Si+θ) ternary eutectic coexist. As undercooling increases, the volume fraction of primary (Al) dendrite decreases and that of primary (Si) block increases. Supported by the National Natural Science Foundation of China (Grant Nos. 50121101, 50395105) and the Doctorate Foundation of Northwestern Polytechnical University (Grant No. CX200419)     

富Ti-TiNi形状记忆合金薄膜的析出相与相变

研究溅射富Ti－TiNi合金薄膜中的析出相及相变温度随退火温度和时间的变化规律;同时对富Ti－TiNi合金薄膜的马氏体相变温度比块村富Ti－TiNi合金及富Ni－TiNi合金薄膜低的原因进行讨论．     

Y含量对汽车变速箱AK30镁合金显微组织及 力学性能的影响

采用光学显微镜(OM)、扫描电镜(SEM)、X射线衍射(XRD)、维氏硬度和拉伸-压缩试验机等手段,评价Y含量对AK30镁合金微观组织和力学性能的影响。研究结果发现,Y含量能够显著影响AK30镁合金凝固组织和力学性能。当合金中没有添加Y元素时,AK30镁合金的晶粒粗大,晶界处有大量的Mg_3Zn相分布,力学性能最差。当合金中添加1%的Y元素时,AK30镁合金的晶粒尺寸没有发生变化,依然较大;但晶界处的Mg_3Zn相却在减少,而合金的晶内却出现了少量的Mg_3Y相,合金的力学性能增加。当合金中的Y含量增加到2%时,晶粒细化,晶体内析出了大量的Mg_3Zn相与α-Mg相组成的共晶组织,力学性能达到最大值。当合金的Y含量增加到4%时,晶粒粗化,且大量的Mg_3Zn脆性相在晶界处析出,合金的力学性能下降。为了提高AK30镁合金的力学性能,应该向AK30镁合金中添加2%的Y元素。     

Effects of Ce-rich RE on microstructure and mechanical properties of as-cast Mg-8Li-3Al-2Zn-0.5Nd alloy with duplex structure

The effects of Ce-rich RE on the microstructure and mechanical properties of as-cast Mg-8Li-3Al-2Zn-0.5Nd-x RE(x = 0, 1, 2, 3 wt%) alloys were investigated. The results indicated that the as-cast Mg-8Li-3Al-2Zn-0.5Nd alloy mainly consisted of α-Mg, β-Li, AlLi, MgLi2 Al and Al2 Nd phases. With the addition of Ce-rich RE in the alloy,Al3 RE and Al2 RE phases generated and gradually grew into net-like or block-like structure. With the addition of RE, Al-RE phases generated by consuming Al element and, thus, less Al element was dissolved in the matrix and less AlLi phase formed. Furthermore, less AlLi phase means that more Li element released to cause the increase ofβ-Li phase and refine the α-Mg phase. Under the influence of these factors, adding more RE led to higher elongation and lower tensile strength and hardness. With the addition of Ce-rich RE, the yield strength and ultimate tensile strength of the as-cast Mg-8Li-3Al-2Zn-0.5Nd alloy gradually decreased from 180 to 152 MPa and from 215 to 193 MPa, respectively, while the elongation was remarkably improved from 21.1% to 40.2%.     

Microscopic characterization of semi-solid aluminium alloys

The microstructural evolution and element distribution of the Al-4Cu-Mg alloy during semi-solid compression were investigated, and the precipitate behavior and dislocation morphology were discussed. The experimental results show that the microstructure, the number of CuAl₂ (θ phase) precipitates, and the dislocation density of the Al-4Cu-Mg alloy depend apparently on the process parameters. More segregation of Cu at the grain boundary happens with an increase of deformation temperature and a decrease of strain rate, leading to an increase in the number of θ phase. With an increase of height reduction, Cu segregation at the grain boundary decreases gradually. Moreover, unique dislocation morphologies including helical dislocations and dislocation loops appear at different process parameters and evolve to reduce the stored energy.     

Effect of Ag addition on the thermal stability and glass-forming ability of Zr<Subscript>35</Subscript>Ti<Subscript>30</Subscript>Cu<Subscript>7.5</Subscript>Be<Subscript>27.5</Subscript> bulk metallic glass

The thermal stability and glass forming ability (GFA) of Zr35-xTi30Cu7.5Be27.5Agx (x = 0-10) alloys were studied by X-ray diffraction (XRD), differential scanning calorimetry (DSC) and ultrasonic techniques. We found that the addition of 1 at.% Ag can considerably enhance the GFA as indicated by an increase in the critical glass dimension from 15 mm in the Zr35Ti30Cu7.5Be27.5 alloy to 20 mm in the Zr34Ti30Cu7.5Be27.5Ag1 alloy. However, with the addition of more Ag the supercooled liquid region (△Tx) and y parameter (defined as Tx/(Tg+Tl)) drastically decreased from 155 K and 0.436 to 76 K and 0.363, respectively, resulting in a decrease in the GFA. Additionally, the elastic constant (the ratio of shear modulus to bulk modulus or Poisson’s ratio) was also used as a gauge to evaluate the GFA in Zr35-xTi30Cu7.5Be27.5Agx alloys.     

Influence of yttrium on the structure and magnetostriction of Fe83Ga17 alloy

Polycrystalline Fe₈₃Ga₁₇ alloy rods with various amounts of yttrium were prepared by high vacuum induction melting. It is found that yttrium addition has a significant effect on the structure and magnetostriction of Fe₈₃Ga₁₇ alloy. The small addition of yttrium alters the solidification character and the grain shape of Fe₈₃Ga₁₇ alloy, and as a result, columnar grains with the ??100?? preferential direction are produced. Yttrium addition improves the magnetostrictive performance of the as-cast Fe₈₃Ga₁₇ alloy. The magnetostriction values of the as-cast alloy with 0.32at% and 0.64at% yttrium addition go up to 119×10^?6 and 137×10^?6 under 15 MPa compressive stress, respectively. The energy dispersive spectroscopy (EDS) result shows that almost all of the yttrium atoms exist in the Y₂Fe_17?x Ga _x phase. A small amount of this kind of secondary phase cannot obviously increase the saturate magnetic field.     

顶吹搅拌液相流体的水模实验与数值模拟分析

采用水模型和VOF数学模型对浸没式气体顶吹搅拌液相流体分别进行实验与数值模拟,分析在不同喷吹条件下气泡在液相中的形变、运动及液相流体的流场特性。结果表明,随着气流量和喷管浸入液面深度的增加,气-液混合区域分布范围逐渐扩大,液面波动更剧烈;气流量越大、喷管浸入液面越深、液相温度越高,气泡运动对液相流体内部的搅拌作用越强,流体内部扰动越剧烈,液相流场域中的流场速度越大,其中,当气流量为2.0m3/h、喷管浸入液面深度为340mm时,其液相流场速度最大值达到1.18m/s。