Grain refinement of Mg-Li-Al cast alloys by adding typical master alloys

Commercial Al-3Ti-1C and Al-5Ti-1B master alloys were added in order to refine the grains of Mg-Li-Al alloys.The effects of their addition levels on grain refinement of Mg-Li-Al cast alloy were investigated and the mechanism of the grain refinement was discussed.The results showed that the addition of Al-3Ti-1C master alloy reduced the grain size of LA141 cast alloy from 900μm to 400μm,while the addition of Al-5Ti-1B master alloy reduced the grain size of LA51 cast alloy from 500μm to 240μm.The grain ref...     

Microstructures and mechanical properties of directionally solidified multi-element Nb-Si alloy

Nb-Si system in-situ composites with nominal composition of Nb-21Ti-16Si-7Cr-3Al-2Hf(mole fraction,%) were prepared by directional solidification technology in an optical floating zone furnace at the growth rates of 3,5,8 and 12 mm/h.The microstructures and mechanical properties were investigated as a function of the growth rate.The results show that the solidification microstructures consist of Nb solid solution(Nbss),α-Nb_5Si_3 andβ-Nb_5Si_3.Silicides with high aspect ratio grow continuously and straig...     

Effects of metal binder on the microstructure and mechanical properties of Al<Subscript>2</Subscript>O<Subscript>3</Subscript>-based micro-nanocomposite ceramic tool material

The Al₂O₃-(W,Ti)C composites with Ni and Mo additions varying from 0vol% to 12vol% were prepared via hot pressing sintering under 30 MPa. The microstructure was investigated via X-ray diffraction (XRD) and scanning electron microscopy (SEM) equipped with energy dispersive spectrometry (EDS). Mechanical properties such as flexural strength, fracture toughness, and Vickers hardness were also measured. Results show that the main phases Al₂O₃ and (W,Ti)C were detected by XRD. Compound MoNi also existed in sintered nanocomposites. The fracture modes of the nanocomposites were both intergranular and transgranular fractures. The plastic deformation of metal particles and crack bridging were the main toughening mechanisms. The maximum flexural strength and fracture toughness were obtained for 9vol% and 12vol% additions of Ni and Mo, respectively. The hardness of the composites reduced gradually with increasing content of metals Ni and Mo.     

熔铸-原位反应喷射沉积成形TiC/Ti-5Mo-5V-2Cr-3Al复合材料微观组织和力学性能

利用熔铸-原位反应喷射沉积成形技术制各了TiC/Ti-5Mo一5V-2Cr-3Al复合材料，测试了复合材料的拉伸性能，讨论了提高熔铸-原位反应TiC/Ti-5Mo一5V-2Cr-3Al复合材料拉伸强度的途径。     

Surface modification of Ti-45Al-8.5 Nb alloys by microarc oxidation to improve high-temperature oxidation resistance

Microarc oxidation(MAO)electrolysis plasma deposition was used to prepare Al_2O_3coatings on Ti-45Al-8.5 Nb alloys to improve high temperature oxidation resistance.The surface and cross-section morphologies before and after high-temperature oxidation,the chemical composition,and the phase identification of the coatings were investigated by scanning electron microscopy(SEM),electron probe microanalyses(EPMA),and X-ray diffraction(XRD).The results show that Al_2O_3coatings with a thickness of approximately 8μm can be obtained on the Ti-45Al-8.5 Nb alloys by MAO for 600 s.The samples with the Al_2O_3coatings exhibited better high-temperature oxidation resistance.A minimal weight gain of only 0.396 g/m~2after 100 h oxidation at 900°C was observed for the coatings formed with a deposition voltage of 400 V and using a duty cycle of 3%.The deposition mechanism of the Al_2O_3coatings and the effect of the MAO parameters are also described.     

Microstructural evolution and mechanical properties of Nb-Si-Cr ternary alloys with a tri-phase Nb/Nb5Si3/Cr2Nb microstructure fabricated by spark plasma sintering

In this work, pure Nb, Nb₅Si₃ and Laves Cr₂Nb compound powders were used as raw materials to prepare Nb-Si-Cr ternary alloys by spark plasma sintering (SPS). A comprehensive estimation of the microstructure and properties, including room temperature fracture toughness, high temperature strength and oxidation resistance, of the Nb-Si-Cr ternary alloys as a function of the Nb/Nb₅Si₃/Cr₂Nb phase volume fraction combinations was conducted. The results showed that Nb-Si-Cr ternary samples with the relative density larger than 98.42% were obtained by SPS processing, and the samples all consisted of Nb, Nb₅Si₃ and Cr₂Nb phases that were distributed homogeneously. The fracture toughness K_Q of the Nb/Nb₅Si₃/Cr₂Nb microstructure, which was dominated by the Nb phase, naturally increased with the Nb fraction. As expected, the room-temperature Vickers hardness and the high-temperature strength of the bulk alloys increased monotonically with the increasing of the stiffening Nb₅Si₃ fraction. Interestingly, the binary Cr₂Nb phase played a positive role in the high temperature strength and oxidation resistance. Finally, the fracture modes of the typical Nb/Nb₅Si₃/Cr₂Nb microstructures under bending and compression conditions at room and high temperatures as well as the oxidation mechanism are described and discussed.     

Effect of reinforcement content on the adhesive wear behavior of Cu10Sn5Ni/Si3N4 composites produced by stir casting

The main objective of this paper was to fabricate Cu10Sn5Ni alloy and its composites reinforced with various contents of Si₃N₄ particles (5wt%, 10wt%, and 15wt%) and to investigate their dry sliding wear behavior using a pin-on-disk tribometer. Microstructural examinations of the specimens revealed a uniform dispersion of Si₃N₄ particles in the copper matrix. Wear experiments were performed for all combinations of parameters, such as load (10, 20, and 30 N), sliding distance (500, 1000, and 1500 m), and sliding velocity (1, 2, and 3 m/s), for the alloy and the composites. The results revealed that wear rate increased with increasing load and increasing sliding distance, whereas the wear rate decreased and then increased with increasing sliding velocity. The primary wear mechanism encountered at low loads was mild adhesive wear, whereas that at high loads was severe delamination wear. An oxide layer was formed at low velocities, whereas a combination of shear and plastic deformation occurred at high velocities. The mechanism at short sliding distances was ploughing action of Si₃N₄ particles, which act as protrusions; by contrast, at long sliding distances, direct metal-metal contact occurred. Among the investigated samples, the Cu/10wt% Si₃N₄ composite exhibited the best wear resistance at a load of 10 N, a velocity of 2 m/s, and a sliding distance of 500 m.     

TiC/Fe cermet coating by plasma cladding using asphalt as carbonaceous precursor

A new Ti-Fe-C compound powder for plasma cladding was prepared by heating a mixture powder of ferrotitanium and asphalt pyrolyzed as carbonaceous precursor. The carbon by the pyrolysis of the asphalt acts as a reactive constituent as well as a binder in the compound powder. TiC/Fe cermet coatings were prepared by plasma cladding with the compound powder. Results show that the Ti-Fe-C compound powder has a very tight structure, which can avoid the problem that reactive constituent particles are separated during cladding. The TiC/Fe cermet coating presents a typical morphology of plasma cladding coatings with two different laminated layers: one is the composite layers in which the round fine TiC particles (<500nm) are dispersed within a Fe matrix, the other is the paragentic layers of TiC and Ti₂O₃. The coating shows high hardness and excellent wear resistance. The surface hardness of the coating is 68±5(HR30N). In the same fretting conditions, the wear area of Ni60 coating is about 11 times as much as the TiC/Fe cermet coating.     

TiC/Fe cermet coating by plasma cladding using asphalt as carbonaceous precursor

A new Ti-Fe-C compound powder for plasma cladding was prepared by heating a mixture powder of ferrotitaniurn and asphalt pyro- lyzed as a carbonaceous precursor. The carbon by the pyrolysis of the asphalt acts as a reactive constituent as well as a binder in the compound powder. The TiC/Fe cermet coatings were prepared by plasma cladding with the compound powder. Results show that the Ti-Fe-C compound powder has a very tight structure, which can avoid the problem of the reactive constituent particles being separated during cladding. The TiC/Fe cermet coating presents a typical morphology of plasma cladding coatings with two different laminated layers： one is the composite layer in which the round fine TiC particles （〈500 nm） are dispersed within a Fe matrix, the other is the paragentic layer of TiC and Ti2O3. The coating shows high hardness and excellent wear resistance. The surface hardness of the coating is 68 ± 5（HR30N）. In the same fretting conditions, the wear area of Ni60 coating is about Ⅱ times as much as the TiC/Fe cermet coating.     

Surface chemical structure of titania-silica nanocomposite powder

Titania-silica （TS） nanocomposite powder with three different composite structures, containing 10-30 mol% SiO2 in each structure, have been prepared by sol-gel processes. The surface characteristics of these titania-silica samples have been investigated by X-ray photo-emission spectroscopy （XPS） and high resolution transmission electron microscopy （HRTEM）. The study for all TS oxides annealed at 773 and 1173 K showed： an abnormal surface enrichment in Si increased with increasing annealing temperature; the Ti^3＋, Ti^2＋, Si^3＋ and Si^2＋ oxides coexisted with Ti^4＋ and Si^4＋ oxides, and the contents of these Ti/Si suboxides increased with increasing SiO2 content and annealing temperature; there was a layer rich in O on the topmost surface and the excess O could be attributed to the chem-adsorption of H2O; different composite structures could lead to different contents of Ti/Si suboxides. These results indicated that the surface of TS oxide powder derived by sol-gel process was a double layer with enriched O first and then SiOx/TiOy（x, y〈2）. Ti/Si suboxides could result from the thermal diffusion of Ti^4＋ and Si^4＋, which might be induced by the strong interaction between Ti^4＋ and Si^4＋.     

Preparation of Al<Subscript>72</Subscript>Ni<Subscript>8</Subscript>Ti<Subscript>8</Subscript>Zr<Subscript>6</Subscript>Nb<Subscript>3</Subscript>Y<Subscript>3</Subscript> amorphous powders and bulk materials

Amorphous Al₇₂Ni₈Ti₈Zr₆Nb₃Y₃ powders were successfully fabricated by mechanical alloying. The microstructure, glass-forming ability, and crystallization behavior of amorphous Al₇₂Ni₈Ti₈Zr₆Nb₃Y₃ powders were investigated by X-ray diffraction (XRD), transmission electron microscopy (TEM), and differential scanning calorimetry (DSC). The isothermal crystallization kinetics was analyzed by the Johnson–Mehl–Avrami equation. In the results, the supercooled liquid region of the amorphous alloy is as high as 81 K, as determined by non-isothermal DSC curves. The activation energy for crystallization is as high as 312.6 kJ·mol?1 obtained by Kissinger and Ozawa analyses. The values of Avrami exponent (n) imply that the crystallization is dominated by interface-controlled three-dimensional growth in the early stage and the end stage and by diffusion-controlled two- or three-dimensional growth in the middle stage. In addition, the amorphous Al₇₂Ni₈Ti₈Zr₆Nb₃Y₃ powders were sintered under 2 GPa at temperatures of 673 K and 723 K. The results show that the Vickers hardness of the compacted powders is as high as Hv 1215.     

Microstructure and mechanical properties of Ni-based composite coatings reinforced by in situ synthesized TiB2 + TiC by laser cladding

A Ni-based composite coating reinforced by in situ synthesized TiB₂ and TiC particles was fabricated on Ti6Al4V by laser cladding. An attempt was made to correlate the thermodynamic predictions and experimental observation. The microstructure and the microhardness profile across the coating were investigated by means of X-ray diffraction (XRD), scanning electron microscopy (SEM), energy dispersive spectroscopy (EDS), and a hardness tester. It is found that the coating mainly consists of a large number of reinforcements (black blocky TiB₂, flower-like or equiaxial TiC, and fine acicular CrB) and the γ matrix. The hardness of TiB₂, TiC, and CrB reinforcements is much higher than that of the γ matrix. The dispersive distribution of such high hardness reinforcements causes the increase in hardness of the whole coating. The average value of the hardness is approximately Hv_0.2 700 in the coating. The hardness of the coating is obviously higher than that of the substrate due to the dispersion strengthening of reinforcements.     

三元合金及金属间化合物中各组分活度系数的计算

根据Kohler三元溶体模型和Miedema二元系统生成热模型，建立了计算三元合金及金属化合物中各组分活度系数的方程。计算了三元合金Ti-5Al-2.5Sn,Ti-6Al-4V及不同温度下金属间化合物TiAl,Ti3Al和Ti2AlNb中各组分的活度系数。并与有关实验值进行了对比.计算结果表明此公式的计算结果与实验值吻合较好，解决了固态二元、三元合金及金属间化合物中各组分的活度系数的计算问题，Ti与A1活度系数均小于1，对Raoultl定律产生负偏差。根据所计算的活度系数和活度值，预测了SiC/TiAl,SiC/Ti3Al和SiC/Ti2AlNb复合材料的界面反应，表明SiC/Ti3Al界面反应较为严重。     

添加Co3O4纳米颗粒引起的残余结构应变对粉末冶金制备的Al/Co3O4纳米复合材料的结构、硬度和磁性能的影响

Al composites are of interest due to their appropriate ratio of strength to weight. In our research, an Al/Co₃O₄ nanocomposite was generated using a sintering technique. The powders of Al with various Co₃O₄ nanoparticle contents (0wt%, 0.5wt%, 1.0wt%, 1.5wt%, 2.0wt%, and 2.5wt%) were first blended using planetary milling for 30 min, and compressed in a cylindrical steel mold with a diameter of 1 cm and a height of 5 cm at a pressure of 80 MPa. The samples were evaluated with X-ray diffractometry (XRD), scanning electron microscopy (SEM), Vickers hardness, and a vibrating sample magnetometer (VSM). Although the crystallite size of the Al particles remained constant at 7–10 nm, the accumulation of nanoparticles in the Al particle interspace increased the structural tensile strain from 0.0045 to 0.0063, the hardness from HV 28 to HV 52 and the magnetic saturation from 0.044 to 0.404 emu/g with an increase in Co₃O₄ nanoparticle content from 0wt% to 2.5wt%.     

<Emphasis Type="Italic">In situ</Emphasis> synthesis of TiC reinforced Cu<Subscript>47</Subscript>Ti<Subscript>34</Subscript>Zr<Subscript>11</Subscript>Ni<Subscript>8</Subscript> bulk metallic glass composites

In situ synthesized TiC particles and β-Ti dendrites reinforced Cu47Ti34Zr11Ni8 bulk metallic glass (BMG) composite ingots were prepared by the suction casting method.The ingots with diameters from 1 up to 4mm were successfully obtained. It was shown that introducing TiC micro-sized particles into the amorphous matrix did not disturb the glass forming ability (GFA) of the matrix,while the yield strength and ductility could be well improved.The phase constitution, microstructure and elements distribution in the composites were studied by OM, XRD, SEM and EDS.It was shown that the in situ synthesized TiC particles acting as heterogeneous nucleation sites promoted the precipitation of β-Ti dendrites, resulting in the formation of the TiC particles and β-Ti dendrites co-reinforced BMG composites. The compressive tests were employed to probe the yield strength and ductility of BMG composites.     

Effect of sintering temperature on the preparation of Cu–Ti3SiC2 metal matrix composite

Ti3SiC2 has the potential to replace graphite as reinforcing particles in Cu matrix composites for applications in brush,electrical contacts and electrode materials.In this paper the fabrication of Cu-Ti3SiC2 metal matrix composites prepared by warm compaction powder metallurgy forming and spark plasma sintering(SPS) was studied.The stability of Ti3SiC2 at different sintering temperatures was also studied.The present experimental results indicate that the reinforcing particles in Cu-Ti3SiC2 composites are not stable at and above 800℃.The decomposition of Ti3SiC2 will lead to the formation of TiC and/or other carbides and TiSi2.If purity is the major concern,the processing and servicing temperatures of the Cu-Ti3SiC2 composite should be limited to 750℃ or lower.The composites prepared by warm compaction forming and SPS sintering at 750℃ have lower density when compared with the composites prepared by SPS sintering at 950℃,but their electrical resistivity values are very close to each other and even lower.     

Inter-phase selective corrosion of γ-TiAl alloy in molten salt environment at high temperature

Hot corrosion behavior of Ti-48Al-2Cr-2Nb alloy in molten salt environment of 75%Na_2SO_4 and 25%NaCl(mass fraction) at 800℃was studied using oxidation kinetics analysis,scanning electron microscopy,X-ray energy dispersive and X-ray diffraction analyses.The inter-phase selective corrosion,which caused the corrosion pits initiated from lamellar interfaces and the preferential corrosion ofα_2 phases,was observed during the hot corrosion of the alloy.The common controls of thermodynamic and kinetics in corr...     

First principles study-D88 lattice stability of low-rate metalloid Ti5Si3

First principles study is reported for the band structures, site and angular momentum decomposed density of states, and the electronic charge density distributions in high-temperature structural materials D8₈-Ti₅Si₃ with the addition of low-rate metalloid: carbon, boron, nitrogen and oxygen. It shows that how the addition of metalloid atoms can stabilize Nowotny phase of Ti₅Si₃ from the viewpoint of the electron structure. Supported by the National Natural Science Fundation of China Hong Lihua: born in 1974, Graduate student     

机械合金化-热处理制备V5Si3材料

[目的]为了获得V/Si类化合物基本结构和性能,拟合成V/Si系金属间化合物V_5Si_3。[方法]采用V粉和Si粉作原料,按照原子比V∶Si=5∶3进行称量,通过机械合金化与热处理制备V_5Si_3,再利用XRD,SEM/EDS等方法对球磨粉体试样和热处理试样的物相组成、微观形貌和微区成分进行分析与表征,并测量其抗压性能和硬度。[结果]V/Si粉体经过球磨后颗粒度减小,逐渐非晶化,最终得到以原子比V∶Si=5∶3结合的非晶态物质;经过热处理,非晶态结构转变为V_5Si_3晶体。[结论]随着热处理温度的升高,晶体结晶度提高,材料的抗压强度和显微硬度增加,抗压强度达到640 MPa,显微硬度最高为656 MPa。     

Effects of P addition on the microstructure and mechanical properties of Mg–5%Sn–1.25%Si alloy

The effects of Al-P addition on the microstructure and mechanical properties of as-cast Mg–5%Sn–1.25%Si magnesium alloy were investigated. The results show that the phases of the as-cast alloy are composed of α-Mg, Mg2 Sn, Mg2 Si, little P, and AlP. The Chinese character shape Mg2 Si phase changes into a granular morphology by P addition because AlP can act as a heterogeneous nucleation core for the Mg2 Si phase. When 0.225wt% of Al–3.5%P alloy is added, the mechanical properties of the Mg–5%Sn–1.25%Si alloy are greatly improved, and the tensile strength increases from 156 to 191 MPa, an increase of 22.4% compared to the alloy without P addition. When the amount of Al–3.5%P reaches 0.300wt%, a segregation phenomenon occurs in the granular Mg2 Si phase, and the tensile strength and hardness decrease though the elongation increases.