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1.
研究并开发了一种适合于AIN陶瓷注射成形的蜡基多聚合物粘结剂.通过理论计算分析了所用粘结剂组元的热力学相容性,利用毛细管流变仪测量了喂料的流变性能,通过热重分析方法研究了粘结剂的热分解行为,有效地指导了脱脂工艺的设计,并通过考察不同温度下的脱脂形貌研究了脱脂工艺的合理性.研究结果表明当粉末装载量为61%时(体积分数),该粘结剂体系和粉末能够均匀、顺利地混合,喂料的流变因子范围为0.70~0.76(150℃),体现出典型的假塑性流体特征并具有良好的注射性能;喂料有一定的温敏性,但是对注射压力的变化不敏感,最佳注射温度范围为150~160℃;该多聚合物粘结剂在脱脂过程中能够起到优良的形状维持作用,对于厚度在8m的AIN零件,热脱脂总时间为60h左右;该粘结剂体系是一种性能优异、适合于AIN陶瓷注射成形的粘结剂.  相似文献   

2.
对碳化硅陶瓷注射喂料进行流变性能分析后得到合适的注射喂料.通过注射工艺和后续的脱脂-预烧结工艺成功制备出压渗用SiCp封装盒体的预成形坯.结果表明:SiCp装载量为65%,粘结剂成分为70%PW(石蜡) 29%HPDE(高密度聚乙烯) 1%SA(硬脂酸)的喂料在较宽的剪切速率和温度范围内均具有良好的注射性能;在合适的注射参数下可以制得完整无缺陷的注射坯;采用溶剂脱脂与热脱脂两步脱脂工艺,可以成功脱除注射坯体中的粘结剂,在1 150 ℃进行预烧结,制备出了具有良好外观形貌、足够强度以及适中连通孔隙的预成形坯,可以满足后续加压渗铝制备SiCp/Al复合材料的封装盒体实验的要求.  相似文献   

3.
粉末注射成形热塑-热固粘结剂研究   总被引:5,自引:3,他引:2  
开发了一种新型热塑 热固性粘结剂RG1 2 ,该粘结剂可直接应用于热塑性注射机 ,喂料的低温流变性能好 ,粉末临界装载量达到 5 9% .注射生坯强度和固化后成形坯强度分别达到 5 .8MPa和 17.6MPa .采用该粘结剂及相应的注射成形工艺制备的YG8,YT5硬质合金强度分别达到 2 4 80MPa和 2 10 0MPa ,硬度分别达到HRA89.7和HRA90 .4 ,制品最小尺寸偏差达到± 0 .0 2mm ,尺寸精度及保形性优于传统蜡基粘结剂 .  相似文献   

4.
制备了平均粒度为60μm的Fe-Ni-Cu-C合金粗粉注射成形喂料,研究了剪切速率、温度、粉末和粘结剂比例对喂料流变行为的影响,应用毛细管粘度计测量了三种喂料在不同温度下的粘度值,比较了三种不同成分喂料的应变敏感性因子的大小。结果表明:粉末装载量为59%、粘结剂成分为65%PW 30%LDPE 5%SA的喂料应变敏感性因子较小,较适合Fe-Ni-Cu-C合金粗粉的注射成形。  相似文献   

5.
PMMA在MIM后续热脱脂过程中的分解行为   总被引:1,自引:0,他引:1  
金属粉末注射成形 (MIM)粘结剂中高分子物质的分解和排除是一个较缓慢的过程 ,对这一过程进行理论研究 ,有助于指导粘结剂的设计和脱脂过程优化 .为此 ,当Fe 2Ni粉末的注射成形坯经充分溶剂脱脂后 ,用热重法对坯块中的PMMA的热分解行为进行了理论研究和实验验证 .假设进行一级反应 ,根据各种升温速率的热重计算结果 ,得到了喂料中PMMA热分解反应速率的理论计算表达式 :ln(1-α) =1 33× 10 9t·exp(- 1479/T) ;对厚度为 6 .37mm的注射坯充分溶剂脱脂后 ,验证了坯块中PMMA分解速率 ,发现在 35 0℃和 40 0℃时等温脱脂的速率与理论值较接近 ,但低于理论值 ;经过优化 ,对 6 .37mm厚的注射坯 ,采取 5~ 10℃ /min的升温速度升温 ,可在 2h内完成热脱脂过程  相似文献   

6.
采用低密度聚乙烯(LDPE)、乙烯-醋酸乙烯共聚物(EVA)、石蜡(PW)、硬脂酸(SA)4种粘结剂组分,考察不同SA含量、不同粉末装载量对Al2O3喂料均匀性的影响.结果表明:SA含量对喂料的粘度具有显著影响,当粘结剂配方为wLDPE∶wEVA∶wPW∶wSA=35∶35∶25∶5时,喂料混合最均匀,粉末装载量可达到58%,且流变性能良好.在热脱脂阶段,注重考查升温速率和保温时间对喂料的影响,并对初步的热脱脂工艺进行优化,最终总的脱脂时间为792min,试样没有出现缺陷,脱脂率达到99.5%.  相似文献   

7.
采用蜡基多聚物为粘结剂体系,研究了注射成形Kovar合金盒体的生产工艺。以 喂料的热分析结果为指导,制定出合理的热脱脂工艺,总共热脱脂时间约为18h。在氢气气氛 下烧结,温度为1300℃时,可以制备出热膨胀系数在4.5-6.0×10-6K-1之间(25- 450℃),气密性小于1.2×10-9Pa·m3·s-1的封装盒体。  相似文献   

8.
研制了用于Fe-2Ni粉末注射成形的石蜡-油-聚乙烯粘结剂,选择了石蜡和聚乙烯组分,考察了油的加入对组分相容性、生坯强度、粉末装载量、喂料比热容、溶剂脱脂速率的影响.实验结果表明石蜡-油-聚乙烯粘结剂是热力学不相容的体系;油的加入降低了混炼扭矩、最大粉末装载量和生坯强度,但同时也减少了注射缺陷,并使溶剂脱脂速率增大;加入该粘结剂,可使Fe-2Ni粉末装载量(体积分数)达60%,生坯强度达5.5MPa,溶剂脱脂速率大于2mm/h.  相似文献   

9.
金属粉末注射成形(MIM)粘结剂中高分子物质的分解和排除是一个较缓慢的过程,对这一过程进行理论研究,有助于指导粘结剂的设计和脱脂过程优化.为此,当Fe-2Ni粉末的注射成形坯经充分溶剂脱脂后,用热重法对坯块中的PMMA的热分解行为进行了理论研究和实验验证.假设进行一级反应,根据各种升温速率的热重计算结果,得到了喂料中PMMA热分解反应速率的理论计算表达式In(1-α)=1.33×10  相似文献   

10.
注射成形316L不锈钢粘结剂热脱脂行为和工艺   总被引:1,自引:0,他引:1  
对石蜡 ( PW)基多组元粘结剂体系中组元的热脱脂行为和注射成形 316 L不锈钢的热脱脂工艺参数 ,包括样品厚度、温度和升温速率进行了研究。实验表明 ,温度和升温速率控制不当将导致脱脂缺陷的产生 ,温度小于 2 80℃时 ,脱脂量的对数与厚度的倒数成比例。  相似文献   

11.
Language markedness is a common phenomenon in languages, and is reflected from hearing, vision and sense, i.e. the variation in the three aspects such as phonology, morphology and semantics. This paper focuses on the interpretation of markedness in language use following the three perspectives, i.e. pragmatic interpretation, psychological interpretation and cognitive interpretation, with an aim to define the function of markedness.  相似文献   

12.
理论推导与室内实验相结合,建立了低渗透非均质砂岩油藏启动压力梯度确定方法。首先借助油藏流场与电场相似的原理,推导了非均质砂岩油藏启动压力梯度计算公式。其次基于稳定流实验方法,建立了非均质砂岩油藏启动压力梯度测试方法。结果表明:低渗透非均质砂岩油藏的启动压力梯度确定遵循两个等效原则。平面非均质油藏的启动压力梯度等于各级渗透率段的启动压力梯度关于长度的加权平均;纵向非均质油藏的启动压力梯度等于各渗透率层的启动压力梯度关于渗透率与渗流面积乘积的加权平均。研究成果可用于有效指导低渗透非均质砂岩油藏的合理井距确定,促进该类油藏的高效开发。  相似文献   

13.
As an American modern novelist who were famous in the literary world, Hemingway was not a person who always followed the trend but a sharp observer. At the same time, he was a tragedy maestro, he paid great attention on existence, fate and end-result. The dramatis personae's tragedy of his works was an extreme limit by all means tragedy on the meaning of fearless challenge that failed. The beauty of tragedy was not produced on the destruction of life, but now this kind of value was in the impact activity. They performed for the reader about the tragedy on challenging for the limit and the death.  相似文献   

14.
正The periodicity of the elements and the non-reactivity of the inner-shell electrons are two related principles of chemistry,rooted in the atomic shell structure.Within compounds,Group I elements,for example,invariably assume the+1 oxidation state,and their chemical properties differ completely from those of the p-block elements.These general rules govern our understanding of chemical structures and reactions.Using first principles calcula-  相似文献   

15.
We have developed an adiabatic connection to formulate the ground-state exchange-correlation energy in terms of pairing matrix linear fluctuations.This formulation of the exchange-correlation energy opens a new channel for density functional approximations based on the many-body perturbation theory.We illustrate the potential of such approaches with an approximation based on the particle-particle Random Phase Approximation(pp-RPA).This re-  相似文献   

16.
正The electronic and nuclear(structural/vibrational)response of 1D-3D nanoscale systems to electric fields gives rise to a host of optical,mechanical,spectral,etc.properties that are of high theoretical and applied interest.Due to the computational difficulty of treating such large systems it is convenient to model them as infinite and periodic(at least,in first approximation).The fundamental theoretical/computational problem in doing so is that  相似文献   

17.
For molecular systems,the quantum-mechanical treatment of their responses to static electromagnetic fields usually employs a scalar-potential treatment of the electric field and a vector-potential treatment of the magnetic field.Although the potential for each field separately is associated with the choice of an(unphysical)origin,the precise choice of the origin for the electrostatic field has little consequences for the results.This is different for the  相似文献   

18.
Franck-Condon factors bridge the gap between theoretical modeling and experimental observations for molecular electronic spectroscopy and electron transfer.Under the displaced harmonic oscillator approximation,multidimensional Franck-Condon factors are decomposed into a product of many one-dimensional(1D)Franck-Condon(FC)factors,and each 1D-FC factor is associated with one Huang-Rhys factor that determines the leading contribution of  相似文献   

19.
<正>"The Journal of Shanghai Normal University:Mathematics"is published by Shanghai Normal University as regular issues of The Journal of Shanghai Normal University each year from 2014 in English.The editors-in-chief of the issues are professors Yuhao Cong and Maoan Han.The Journal of Shanghai Normal University was started in 1958 with  相似文献   

20.
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