Zn–Ni–Sn三元合金的表征与腐蚀研究

Nine distinct zinc?nickel?tin films with different compositions have been galvanostatically electrodeposited. The films have been characterized by scanning electron microscopy (SEM) and energy dispersive spectrometry (EDS). Their corrosion potentials and densities have been estimated using Tafel extrapolation. Next, the electrochemical behaviors of the films (deposited through the electrolytes containing 0, 6, 8, and 10 g/L SnCl₂?6H₂O) have been examined based on cyclic voltammetry (CV) measurements. Further, these films have been immersed in 3.5wt% NaCl solution for 1 h, 1 d, 7 d, 14 d, 28 d, and 42 d followed by application of Tafel extrapolation and electrochemical impedance spectroscopy (EIS) tests on each aged sample. Finally, to analyze the morphologies and the compositions of the oxide films covering the surfaces of the 42-d aged films, FT-IR and SEM analyses have been performed. The results indicated that the Zn–Ni–Sn film produced through the bath including 6 g/L SnCl₂?6H₂O exhibits superior corrosion resistance because of the high Ni content in the presence of Sn that promotes the barrier protection capability of the deposit.     

Improvement of corrosion performance of 316L stainless steel via PVTMS/henna thin film

Metallic materials are the most used materials as orthopedic or dental implants due to their excellent mechanical properties. However they are not able to create a natural bonding with the mineralized bone and occasionally suffer localized corrosion. This work describes the electrochemical behavior of a hybrid sol–gel thin film with the addition of green inhibitor. These films enhance the ability of the implant to make a union with the existing bone and improve its resistance to aggressive environment. An ethanol solution of the polymerized vinyltrimethoxysilane (PVTMS) was mixed with an aqueous solution of henna extract (Lawsonia inermis) and refluxed to give homogeneous sols. Nanostructure hybrid PVTMS/henna thin films were deposited on the stainless steel 316L by spin-coating. The morphology, composition and adhesion of hybrid sol–gel coatings have been examined by SEM, EDX and pull-off test, respectively. Addition of high additive concentrations (0.1%) did not disorganize the sol–gel network. Direct pull-off test recorded a mean coating-substrate bonding strength larger than 20.6 MPa for the hybrid sol–gel coating. The effect of henna extract, with various added concentrations from 0.012% to 0.1%, on the anticorrosion properties of sol–gel films have been characterized by electrochemical impedance spectroscopy (EIS) and potentiodynamic polarization tests in simulated body fluid (SBF) solution and has been compared to the bare metal. Henna extract additions (0.05%) have significantly increased the corrosion protection of the sol–gel thin film to higher than 90%. The in vitro bioactivity of prepared films indicates that hydroxyapatite nuclei can form and grow on the surface of the doped sol–gel thin films. The present study shows that due to their excellent anticorrosion properties, bioactivity and bonding strength to substrate, doped sol–gel thin films are practical hybrid films in biomedical applications.     

Microstructural analysis and hot corrosion behavior of HVOF-sprayed Ni–22Cr–10Al–1Y and Ni–22Cr–10Al–1Y–SiC(N) coatings on ASTM-SA213-T22 steel

The present paper deals with the investigation of microstructure and high-temperature hot corrosion behavior of high-velocity oxy fuel(HVOF)-produced coatings. Two powder coating compositions, namely, Ni22Cr10Al1Y alloy powder and Ni22Cr10Al1Y(80 wt%; microsized)–silicon carbide(SiC)(20 wt%; nano(N)) powder, were deposited on a T-22 boiler tube steel. The hot corrosion behavior of bare and coated steels was tested at 900°C for 50 cycles in Na_2SO_4–60 wt%V_2O_5 molten-salt environment. The kinetics of corrosion was established with weight change measurements after each cycle. The microporosity and microhardness of the as-coated samples have been reported. The X-ray diffraction,field emission-scanning electron microscopy/energy dispersive spectroscopy, and X-ray mapping characterization techniques have been utilized for structural analysis of the as-coated and hot-corroded samples. The results showed that both coatings were deposited with a porosity less than2%. Both coated samples revealed the development of harder surfaces than the substrate. During hot corrosion testing, the bare T22 steel showed an accelerated corrosion in comparison with its coated counterparts. The HVOF-sprayed coatings were befitted effectively by maintaining their adherence during testing. The Ni22Cr10Al1Y–20 wt%SiC(N) composite coating was more effective than the Ni–22Cr–10Al–1Y coating against corrosion in the high-temperature fluxing process.     

HOVF喷涂Ni–22Cr–10Al–1Y 和Ni–22Cr–10Al–1Y–SiC (N)涂层对ASTM-SA213-T22钢组织和热腐蚀行为的影响

The present paper deals with the investigation of microstructure and high-temperature hot corrosion behavior of high-velocity oxy fuel (HVOF)-produced coatings. Two powder coating compositions, namely, Ni22Cr10Al1Y alloy powder and Ni22Cr10Al1Y (80wt%; micro-sized)–silicon carbide (SiC) (20wt%; nano (N)) powder, were deposited on a T-22 boiler tube steel. The hot corrosion behavior of bare and coated steels was tested at 900°C for 50 cycles in Na₂SO₄–60wt%V₂O₅ molten-salt environment. The kinetics of corrosion was established with weight change measurements after each cycle. The microporosity and microhardness of the as-coated samples have been reported. The X-ray diffraction, field emission-scanning electron microscopy/energy dispersive spectroscopy, and X-ray mapping characterization techniques have been utilized for structural analysis of the as-coated and hot-corroded samples. The results showed that both coatings were deposited with a porosity less than 2%. Both coated samples revealed the development of harder surfaces than the substrate. During hot corrosion testing, the bare T22 steel showed an accelerated corrosion in comparison with its coated counterparts. The HVOF-sprayed coatings were befitted effectively by maintaining their adherence during testing. The Ni22Cr10Al1Y–20wt%SiC (N) composite coating was more effective than the Ni–22Cr–10Al–1Y coating against corrosion in the high-temperature fluxing process.     

Influence of microstructure on the corrosion resistance of Fe–44Ni thin films

An Fe–44Ni nanocrystalline (NC) alloy thin film was prepared through electrodeposition. The relation between the microstructure and corrosion behavior of the NC film was investigated using electrochemical methods and chemical analysis approaches. The results show that the NC film is composed of a face-centered cubic phase (γ-(Fe,Ni)) and a body-centered cubic phase (α-(Fe,Ni)) when it is annealed at temperatures less than 400℃. The corrosion resistance increases with the increase in grain size, and the corresponding corrosion process is controlled by oxygen reduction. The NC films annealed at 500℃ and 600℃ do not exhibit the same pattern, although their grain sizes are considerably large. This result is attributed to the existence of an anodic phase, Fe_0.947Ni_0.054, in these films. Under this condition, the related corrosion process is synthetically controlled by anodic dissolution and depolarization.     

Structure and corrosion resistance of Al–Cu–Fe alloys

The microstructure and electrochemical properties of Al–Cu–Fe alloys with the atomic compositions of Al_(65)Cu_(20)Fe_(15),Al_(78)Cu_7Fe_(15)and Al_(80)Cu_5Fe_(14)Si_1have been studied.The alloys were produced by induction melting of pure elements with copper mold casting.The microstructure of the alloys was analyzed by X-ray diffraction and high-resolution transmission electron microscopy.The formation of quasicrystalline phases in the Al–Cu–Fe alloys was confirmed.The presence of intermetallic phases was observed in the alloys after crystallization in a form of ingots and plates.The electrochemical measurements were conducted in 3.5%NaCl solution.The electronic structure of the alloys was determined by X-ray photoelectron spectroscopy.The post corrosion surface of the samples was checked using a scanning electron microscope equipped with the energydispersive X-ray detector.It was observed that the Al_(65)Cu_(20)Fe_(15)alloy had the highest corrosion resistance.The improved corrosion resistance parameters were noted for the plate samples rather than those in the as-cast state.And the hardness of the Al_(65)Cu_(20)Fe_(15)alloy was significantly higher than the other alloy samples.     

XPS study of the corrosion resisting composite alloying layer obtained by double glow plasma with the brush plating Ni interlayer

The Ni-Cr-Mo-Cu multi-element surface alloying with the electric brush plating Ni interlayer on the low carbon steel substrate has been investigated. By the electrochemical method in 3.5% (mass fraction) NaCl solution, the corrosion resistance of the composite alloying layer and single alloying layer is determined. The experimental results show that the corrosion resistance of the composite alloying layer is obviously better than that of the single alloying layer. The structure and composition of passive films formed on the two kinds of alloyed layers after electrochemical tests in 3.5% NaCl solution have been studied using X-ray photoelectron spectroscopy (XPS). It is concluded that the double glow plasma surface alloying of low carbon steel with the electric brush plating Ni interlayer is an appropriate technique to enhance the corrosion resistance compared with the single double glow surface alloying.     

Synthesis of urchin-like Sn–ZnO–C composite and its enhanced electrochemical performance for lithium-ion batteries

Urchin-like Sn–ZnO–C composite have been successfully prepared by thermal annealing of ZnSn(OH)6precursor in acetylene/argon gas(1/9;v/v).The phase of the urchin-like Sn–ZnO–C has been characterized by X-ray diffraction(XRD)and Raman spectrum.The images of scanning electron microscopy(SEM)and transmission electron microscope(TEM)demonstrate that the Sn–ZnO–C composite with an average of 3 lm in diameter is composed of many core–shell nanowires and carbon nanotubes emanated from the center.The thermal annealing temperature and time have crucial effects on the formation of urchin-like structure and carbon content of the Sn–ZnO–C composites.As an anode for lithium-ion batteries,the urchin-like Sn–ZnO–C composite delivers a discharge capacity of 1,034.5 mAh/g in initial cycle and 571.9 mAh/g reversible discharge capacity after 25 cycles at a current density of 50 mA/g.The superior energy storage properties highlight the urchin-like Sn–ZnO–C composite as a potential alternative anode material in lithium-ion batteries.     

Corrosion behavior of low alloy steels in a wet–dry acid humid environment

The corrosion behavior of corrosion resistant steel (CRS) in a simulated wet–dry acid humid environment was investigated and compared with carbon steel (CS) using corrosion loss, polarization curves, X-ray diffraction (XRD), scanning electron microscopy (SEM), electron probe micro-analysis (EPMA), N₂ adsorption, and X-ray photoelectron spectroscopy (XPS). The results show that the corrosion kinetics of both steels were closely related to the composition and compactness of the rust, and the electrochemical properties of rusted steel. Small amounts of Cu, Cr, and Ni in CRS increased the amount of amorphous phases and decreased the content of γ-FeOOH in the rust, resulting in higher compactness and electrochemical stability of the CRS rust. The elements Cu, Cr, and Ni were uniformly distributed in the CRS rust and formed CuFeO₂, Cu₂O, CrOOH, NiFe₂O₄, and Ni₂O₃, which enhanced the corrosion resistance of CRS in the wet–dry acid humid environment.     

Effect of pickling processes on the microstructure and properties of electroless Ni–P coating on Mg–7.5Li–2Zn–1Y alloy

The electroless plating Ni–P is prepared on the surface of Mg–7.5Li–2Zn–1Y alloys with different pickling processes.The microstructure and properties of Ni–P coating are investigated.The results show that the Ni–P coatings deposited using the different pickling processes have a different high phosphorus content amorphous Ni–P solid solution structure,and the Ni–P coatings exhibit higher hardness.There is higher phosphorus content of Ni–P amorphous coating using 125 g/L Cr O3and 110 ml/L HNO3(w68%)than using 180 g/L Cr O3and 1 g/L KF during pre-treatment,and the coating structure is more compact,and the Ni–P coatings exhibit more excellent adhesion with substrate(Fcup to22 N).The corrosion potential of Ni–P coating is improved and exhibits good corrosion resistance.As a result,Mg-7.5Li-2Zn-1Y alloy is remarkably protected by the Ni–P coating.     

Influence of chromium on the initial corrosion behavior of low alloy steels in the CO_2–O_2–H_2S–SO_2 wet–dry corrosion environment of cargo oil tankers

The influence of Cr on the initial corrosion behavior of low-alloy steels exposed to a CO2–O2–H2S–SO2 wet–dry corrosion environment was investigated using weight-loss measurements, scanning electron microscopy, N2 adsorption tests, X-ray diffraction analysis, and electrochemical impedance spectroscopy. The results show that the corrosion rate increases with increasing Cr content in samples subjected to corrosion for 21 d. However, the rust grain size decreases, its specific surface area increases, and it becomes more compact and denser with increasing Cr content, which indicates the enhanced protectivity of the rust. The results of charge transfer resistance(Rct) calculations indicate that higher Cr contents can accelerate the corrosion during the first 7 d and promote the formation of the enhanced protective inner rust after 14 d; the formed protective inner rust is responsible for the greater corrosion resistance during long-term exposure.     

Effect of benzaldehyde on the electrodeposition and corrosion properties of Ni–W alloys

The effect of different concentrations of benzaldehyde on the electrodeposition of Ni–W alloy coatings on a mild steel substrate from a citrate electrolyte was investigated in this study. The electrolytic alkaline bath (pH 8.0) contained stoichiometric amounts of nickel sulfate, sodium tungstate, and trisodium citrate as precursors. The corrosion resistance of the Ni–W-alloy-coated specimens in 0.2 mol/L H₂SO₄ was studied using various electrochemical techniques. Tafel polarization studies reveal that the alloy coatings obtained from the bath containing 50 ppm benzaldehyde exhibit a protection efficiency of 95.33%. The corrosion rate also decreases by 21.5 times compared with that of the blank. A higher charge-transfer resistance of 1159.40 Ω·cm2 and a lower double-layer capacitance of 29.4 μF·cm-2 further confirm the better corrosion resistance of the alloy coating. X-ray diffraction studies reveal that the deposits on the mild steel surface are consisted of nanocrystals. A lower surface roughness value (R_max) of the deposits is confirmed by atomic force microscopy.     

Investigation of the deterioration of passive films in H_2S-containing solutions

The effect of H_2S on the corrosion behavior of 316 L stainless steel was investigated using electrochemical methods by changing the gas condition from CO_2 to H_2S and then back to CO_2. The presence of H_2S showed an acceleration effect on the corrosion of 316 L stainless steel in comparison with CO_2. The acceleration effect remained even after the complete removal of H_2S by CO_2, indicating that the passive film was irreversibly damaged. X-ray photoelectron spectroscopy(XPS) analysis indicated that the passive film was composed of Cr_2O_3, Fe_2O_3, and FeS_2 after being immersed in H_2S-containing solutions. The semiconducting property of the passive film was then investigated by using the Mott–Schottky approach. The presence of sulfides resulted in higher acceptor and donor densities and thus was responsible for the deterioration of passive films.     

Corrosion behavior of Ni–P/nano-TiC composite coating prepared in electroless baths containing different types of surfactant

In current research, in order to enhance the incorporation of nano-sized TiC particles into electroless Ni–P (EN) coating, different types of surfactant (cationic, anionic, and polymeric) were added to the plating bath. The effects of addition of the surfactants on surface morphology, deposition rate, TiC and P contents of the prepared coatings were investigated. The surface morphology was evaluated by scanning electron microscopy (SEM). It was demonstrated that in the presence of the anionic, polymeric and somehow cationic surfactants, TiC nano-particles were embedded in the matrix which influenced the surface morphology. The effect of surfactant types on the corrosion properties of Ni–P/TiC coated steel was also studied. Corrosion behavior of the coated steel was evaluated by potentiodynamic polarization and electrochemical impedance spectroscopy (EIS) which affected by the incorporation of TiC particles into the Ni–P matrix. The level of corrosion resistance improvement depended largely on the phosphorous and TiC concentration of the applied coating.     

A Ti–Zr–Cu–Ni–Co–Fe–Al–Sn amorphous filler metal for improving the strength of Ti–6Al–4V alloy brazing joint

Ti_(50)Zr_(27)Cu_8Ni_4Co_3Fe_2Al_3Sn_3(at%) amorphous filler metal with low Cu and Ni contents in a melt-spun ribbon form was developed for improving mechanical properties of Ti–6Al–4V alloy brazing joint through decreasing brittle intermetallics in the braze zone. Investigation on the crystallization behavior of the multicomponent Ti–Zr–Cu–Ni–Co–Fe–Al–Sn amorphous alloy indicates the high stability of the supercooled liquid against crystallization that favors the formation of amorphous structure. The Ti–6Al–4V joint brazed with this Ti-based amorphous filler metal with low total content of Cu and Ni at 1203K for 900s mainly consists of α-Ti, β-Ti,minor Ti–Zr-rich phase and only a small amount of Ti_3Cu intermetallics, leading to the high shear strength of the joint of about 460 MPa. Multicomponent composition design of amorphous alloys is an effective way of tailoring filler metals for improving the joint strength.     

The enhanced corrosion resistance of UMAO coatings on Mg by silane treatment

The surface silanization was carried out on ultrasonic micro-arc oxidation(UMAO) coatings on pure magnesium using KH550 as silane coupling agent(SCA). The surface morphology, chemical bonds and corrosion resistance of the silane films were investigated by scanning electron microscope(SEM), Fourier transform infrared spectroscopy(FTIR) and electrochemical workstation, respectively. The results showed that hybrid coatings were successfully prepared on pure magnesium by UMAO-Na OH(1 mol/L, 2 mol/L, 3 mol/L)-SCA processing. The organic films with Si–O–Mg bonds are helpful for the reduction of the pores in UMAO coatings. The pores decreased with increasing Na OH concentration. Compared with single UMAO treatment, the corrosion potentials(Ecorr) of magnesium plates with UMAO-Na OH(1 mol/L,2 mol/L, 3 mol/L)-SCA treatment increased by 29 m V, 53 m V and 75 m V, respectively, meanwhile the corrosion current density(Icorr) reduced one to two orders of magnitude. It indicated that the corrosion resistance of the coatings was improved by silane treatment.     

Preparation of electroless Ni–P composite coatings containing nano-scattered alumina in presence of polymeric surfactant

Ni–P electroless coating was applied on low carbon steel with the incorporation of different amounts of nano Al2O3 powder (ranging from 3 g/l to 30 g/l) in electroless bath. Corrosion properties and microstructures of the coating were studied. The dispersion stability of alumina colloidal particles stabilized by polymeric (non-ionic) surfactants in an electroless bath was also investigated. The surface morphology and the relevant structure were evaluated by scanning electron microscopy (SEM) and X-ray diffraction (XRD). Corrosion behavior of the coated steel was evaluated by electrochemical impedance spectroscopy (EIS) and polarization techniques. The results showed that increasing alumina concentration not only changed the surface morphology, but also promoted the corrosion resistance. Addition of surfactants has an indirect effect on the amount of the incorporated particles. Meanwhile, in the presence of surfactant, corrosion resistance of Ni–P coating containing even a small quantity of alumina was improved since a stabilized bath was obtained.     

Ultraviolet photoluminescence of porous anodic alumina films

Photoluminescence (PL) properties of porous anodic alumina (PAA) films prepared by using electrochemical anodization technique in a mixed solution of oxalic and sulfuric acid have been investigated. The PAA films have an intensive ultraviolet PL emission around 350 nm, of which a possible PL mechanism has been proposed. It was found that the incorporated oxalic ions, which could transform into PL centers and exist in the PAA films, are responsible for this ultraviolet PL emission.     

Corrosion inhibition of low phosphonic multipolymer water treatment agent of industry circulating on brass in aqueous solution

In response to environmental guidelines, a low phosphonic multipolymer was synthesized and its corrosion inhibition efficiency to brass in synthetic water was investigated through weight loss measurements and electrochemical tests. It showed that the synthesized inhibitor decreased corrosion under the conditions tested. Potentiodynamic polarization curves indicated that the new inhibitor acted as an anodic inhibitor, reducing metal dissolution. The composition of protective films formed on the brass was studied by energy-dispersive X-ray analysis (EDX). The inhibition effects were due to the formation of a protective film of the multipolymer inhibitor on the metal surface.     

Glass-forming ability,microhardness, corrosion resistance,and dealloying treatment of Mg_(60-x)Cu_(40)Nd_x alloy ribbons

The influence of Nd addition on the glass-forming ability(GFA), microhardness, and corrosion resistance of Mg_(60-x)Cu_(40)Nd_x(x = 5, 10, 15, 20, and 25, at%) alloys were investigated by differential scanning calorimetry, Vickers-type hardness tests, and electrochemical methods. The results suggest that the GFA and microhardness of the amorphous alloys increase until the Nd content reaches 20at%. The corrosion potential and corrosion current density obtained from the Tafel curves indicate that the Mg_(35)Cu_(40)Nd_(25) ternary alloy exhibits the best corrosion resistance among the investigated alloys. Notably, nanoporous copper(NPC) was synthesized through a single-step dealloying of Mg_(60-x)Cu_(40)Nd_x(x = 5, 10, 15, 20, and 25) ternary alloys in 0.04 mol·L~(-1) H_2SO_4 solution under free corrosion conditions. The influence of dealloying process parameters, such as dealloying time and temperature, on the microstructure of the ribbons was also studied using the surface diffusivity theory. The formation mechanism of dealloyed samples with a multilayered structure was also discussed.