Synthesis,structure and mechanical properties of Zr-Cu-based bulk metallic glass composites

The unusual glass-forming ability (GFA) of the Zr₄₈Cu₃₆Ag₈Al₈ alloy and the high ductility of the Zr₄₈Cu₃₆Ag₈Al₈ metallic glass-matrix composites containing Ta powder were reported. The bulk metallic glass rod with a diameter of 25 mm was successfully synthesized using copper mold casting for the Zr₄₈Cu₃₆Ag₈Al₈ alloy. High GFA of this alloy was found to be related to a large supercooled liquid region and a quaternary eutectic point with low melting temperature. The bulk metallic glass matrix composites were prepared by introducing extra Ta particles into the Zr₄₈Cu₃₆Ag₈Al₈ melt. The composites consist of Ta particles homogenously distributed in the Zr₄₈Cu₃₆Al₈Ag₈ metallic glass matrix. The optimum content of Ta powder is 10at% for the composite with the highest plasticity, which shows a plastic strain of 31%.     

Mechanism of Ag and Al on improving the glass forming ability of CuZr-based alloys

By a mean field theoretical computation,the equilibrium distributions of additional Ag and Al in the crystalline phase of CuZr-based alloys were determined to occupy the two sublattices of the B2 structure randomly.With the molecular dynamics technique,the effects of Ag and Al on the enthalpy difference(ΔH) between the supercooled melt and the crystalline phase were evaluated.The improved glass forming ability of Cu45Zr45Al10 and Cu45Zr45Ag10 can be attributed to their remarkably smaller ΔH than that of CuZr.The calculated diffusion coefficients are more sensitive to the atomic weight of the component atoms than to their interaction strength.As the component atom with the largest mass,the additional Ag increases the viscosity of the supercooled melt significantly and the experimentally stronger glass formation ability of Cu45Zr45Ag10 than Cu45Zr45Al10 can be well understood.     

Effect of Ag addition on the thermal stability and glass-forming ability of Zr<Subscript>35</Subscript>Ti<Subscript>30</Subscript>Cu<Subscript>7.5</Subscript>Be<Subscript>27.5</Subscript> bulk metallic glass

The thermal stability and glass forming ability (GFA) of Zr35-xTi30Cu7.5Be27.5Agx (x = 0-10) alloys were studied by X-ray diffraction (XRD), differential scanning calorimetry (DSC) and ultrasonic techniques. We found that the addition of 1 at.% Ag can considerably enhance the GFA as indicated by an increase in the critical glass dimension from 15 mm in the Zr35Ti30Cu7.5Be27.5 alloy to 20 mm in the Zr34Ti30Cu7.5Be27.5Ag1 alloy. However, with the addition of more Ag the supercooled liquid region (△Tx) and y parameter (defined as Tx/(Tg+Tl)) drastically decreased from 155 K and 0.436 to 76 K and 0.363, respectively, resulting in a decrease in the GFA. Additionally, the elastic constant (the ratio of shear modulus to bulk modulus or Poisson’s ratio) was also used as a gauge to evaluate the GFA in Zr35-xTi30Cu7.5Be27.5Agx alloys.     

Correlation between the glass-forming ability and activation energy of crystallization for Zr75−x Ni25Al x metallic glasses

The thermal stability and the kinetics of glass transition and crystallization for Zr_75?x Ni₂₅Al _x (x = 8–15) metallic glasses were investigated using differential scanning calorimetry (DSC) under continuous heating conditions. The apparent activation energy of glass transition rises monotonously with the Al content increasing; the activation energy of crystallization increases with Al changing from 8at% to 15at%, and then decreases with Al further up to 24at%, which exhibits a good correlation to the thermal stability and the glass-forming ability (GFA). The Zr₆₀Ni₂₅Al₁₅ metallic glass with the largest supercooled liquid region and GFA possesses the highest activation energy of crystallization. The relation between the thermal stability, GFA and activation energy of crystallization was discussed in terms of the primary precipitated phases.     

Revisiting Al-Ni-Zr bulk metallic glasses using the ＇cluster-resonance＇ model

Six series of alloys,namely,Ni3Zr6Alx,Ni3Zr7Alx,Ni4Zr9Alx,Ni3Zr8Alx,Ni3Zr9Alx and Ni3Zr10Alx (x=1,1.5,2,3) were designed in this work and the bulk metallic glass (BMG) formation of these compositions was investigated by copper mold suction casting. A centimeter-scale BMG sample was obtained for the Ni4Zr9Al2 (Al13.3Ni26.7Zr60 in atomic percent) composition. The thermal glass parameters for this BMG were determined to be ΔTx = 68 K,Trg = 0.579,and γm = 0.689. Using the ’cluster-resonance’ model for glass formation an optimal BMG composition was determined using the cluster formula [Ni3Zr9](Al2Ni1).     

Rolling-induced microstructure change in Zr_（65）Al_（7.5）Ni_（10）Cu_（12.5）Ag_5 bulk metallic glass

The microstructures and free-volume evolutions of as-cast and pre-annealed Zr65Al7.5Ni10Cu12.5Ag5 bulk metallic glasses during rolling deformation have been investigated. No phase transformation is detected in the as-cast/rolled specimen. However,the structural stability of the glass against plastic deformation is worse after pre-annealing,indicated by nanocrystallization in preannealed/rolled specimens with large deformation degrees. Moreover,with increasing deformation degree,the free-volume content in a pre-annealed/rolled specimen increases at a lower average rate than that in an as-cast/rolled specimen.     

Preparation of Al-Cu-Fe-(Sn,Si) quasicrystalline bulks by laser multilayer cladding

(Al₆₅Cul₂₀Fe₁₅)_100-x Sn_x (x=0, 12, 20, 30) and Al₅₇Si₁₀Cu₁₈Fe₁₅ powders were cladded on a medium carbon steel (45# steel) substrate by laser multilayer cladding, respectively. The phases and properties of the produced quasicrystalline bulks were investigated. It was found that the main phases in the Al₆₅Cul₂₀Fe₁₅ sample were crystalline λ-Al₁₃Fe₄ and icosahedral quasicrystal together with a small volume fraction of θ-Al₂Cu phase. The volume fraction of icosahedral phase decreased as the Sn content in the (Al₆₅Cul₂₀Fe₁₅)_100-x Sn_x samples increased owing to the formation of β-CuSn phase. The increase of Sn content improved the brittleness of the quasicrystal samples. The morphology of the solidification microstructure in the Al₅₇Si₁₀Cu₁₈Fe₁₅ sample changed from elongated shape to spherical shape due to the addition of Si. The nanohardness of the laser multilayer cladded quasicrystal samples was equal to that of the as-cast sample prepared by vacuum quenching. In terms of hardness, the laser cladded Al₅₇Si₁₀Cu₁₈Fe₁₅ quasicrystalline alloy has the highest value among all the investigated samples.     

Compositional dependence of thermal and elastic properties of Cu-Ti-Zr-Ni bulk metallic glasses

Starting from the quaternary Cu₄₇Ti₃₄Zr₁₁Ni₈ alloy, the compositional dependence of thermal and elastic properties of Cu-Ti-Zr-Ni alloys was systematically investigated. Quaternary Cu-Ti-Zr-Ni alloys can be cast directly from the melt into copper molds to form fully amorphous strips or rods with the thickness of 3–6 mm. The evidence of the amorphous nature of the cast rods was provided by X-ray spectra. The measured glass transition temperature (T_g) and crystallization temperature (T_x) were obtained for the alloys using differential scanning calorimetry (DSC) at the heating rate of 20 K/s. In the results, the differences between the glass temperature and the crystallization temperature (ΔT_x=T_x-T_g) are measured with values ranging up to 33–55 K. The reduced glass transition temperature (T_rg), which is the ratio of the glass temperature to the liquidus temperature (T_l), is often used as an indication of the glass-forming ability of metallic alloys. For the present Cu-Ti-Zr-Ni alloys, this ratio is typically in the range of 0.5838–0.5959, characteristic of metallic alloys with good glass-forming ability. The elastic constants for several selected alloys were measured using ultrasonic methods. The values of the elastic shear modulus, bulk modulus, and Poisson’s ratio were also given.     

Eutectic reaction and cored dendritic morphology in yttrium doped Zr-based amorphous alloys

The microalloying effect of yttrium on the crystallization behaviors of (Zr_0.525Al_0.10Ti_0.05Cu_0.179Ni_0.146)_100-x Y_x, and (Zr_0.55Al_0.15-Ni_0.10Cu_0.20)_100-x Y_x (x=0, 0.4, and 1, thus the two alloy systems were denoted as Zr52.5, Zr52.5Y0.4, Zr52.5Y1, and Zr55, Zr55Y0.4, Zr55Y1, respectively) was studied. Transmission electron microscopy (TEM) results suggested that the crystalline phases were different in the two Zr-based alloys and with different yttrium contents. ZrNi-phase and Al₃Zr₅ phase precipitations can be well explained by the mechanisms of nucleation and growth. Al₃Zr₅ phase is mainly formed by a peritectic-like reaction, while ZrNi-phase by a eutectic reaction. The contents of elements Y, Al, and Ti may dominate the reaction types. The orientation relationship between Y₂O₃ particles and Al₃Zr₅ phase is also discussed.     

Formation and biocorrosion behavior of Zr-Al-Co-Nb bulk metallic glasses

Ni-and Cu-free Zr-Al-Co-Nb glassy alloys with different Nb and Co contents were synthesized by melt spinning and copper mold casting.The effects of Nb addition to partially replace Co in the Zr55Al20Co25 glassy alloy on the glass-forming ability,thermal properties,in-vitro biocorrosion behavior and surface wettability of the metallic glasses were investigated.Although addition of Nb up to 5 at.% slightly decreased the supercooled liquid region and the glass-forming ability(GFA),the alloys could be casted in a bulk glassy rod form with diameters up to 3mm.The Zr-Al-Co-Nb glassy alloys were spontaneously passivated with low passive current densities in phosphate buffered saline and Hanks’ solution.Substitution of "toxic" Co by Nb is effective in improved the corrosion resistance of the Zr-Al-Co glassy alloy.Water contact angle measurements showed that Nb addition increased the hydrophilicity of the glassy alloys,which may enhance cell adhesion of the alloys in biomedical applications.     

Rapid solidification of undercooled Al-Cu-Si eutectic alloys

Under the conventional solidification condition, a liquid aluminium alloy can be hardly undercooled because of oxidation. In this work, rapid solidification of an undercooled liquid Al_80.4Cu_13.6Si₆ ternary eutectic alloy was realized by the glass fluxing method combined with recycled superheating. The relationship between superheating and undercooling was investigated at a certain cooling rate of the alloy melt. The maximum undercooling is 147 K (0.18T _E). The undercooled ternary eutectic is composed of α(Al) solid solution, (Si) semiconductor and θ(CuAl₂) intermetallic compound. In the (Al+Si+θ) ternary eutectic, (Si) faceted phase grows independently, while (Al) and θ non-faceted phases grow cooperatively in the lamellar mode. When undercooling is small, only (Al) solid solution forms as the leading phase. Once undercooling exceeds 73 K, (Si) phase nucleates firstly and grows as the primary phase. The alloy microstructure consists of primary (Al) dendrite, (Al+θ) pseudobinary eutectic and (Al+Si+θ) ternary eutectic at small undercooling, while at large undercooling primary (Si) block, (Al+θ) pseudobinary eutectic and (Al+Si+θ) ternary eutectic coexist. As undercooling increases, the volume fraction of primary (Al) dendrite decreases and that of primary (Si) block increases. Supported by the National Natural Science Foundation of China (Grant Nos. 50121101, 50395105) and the Doctorate Foundation of Northwestern Polytechnical University (Grant No. CX200419)     

Effects of gravity field on glass forming ability in ZrTiCuNiBe alloy

The solidification and glass forming ability of Zr₄₁Ti₁₄Cu_12.5Ni₁₀Be_22.5 bulk glassy forming alloy is investigated by Bridgman unidirectional solidification at different growth velocities under different gravity field orientations. Large differences in glass formation, undercooling and crystallization morphology on different solidification conditions have been found and discussed from the point of view of gravity induced convection. The results are useful for understanding the nucleation and growth in the melt and glass formation mechanism in the alloy.     

Transitions of amorphouscrystalline-amorphous in bulk metallic glass under HP and HT

In-situ SR-XRD measurements revealed that the crystallization process in Zr₄₁.2Ti₁₃.8Cu_12.5Ni₁₀Be_22.5 bulk metallic glass is significantly different from that in traditional glasses. Subsequent heating at 10 GPa converts the sample from amorphous phase into the metastable fcc phase and then leads to the fcc phase back to the amorphous phase, indicating that there exists ‘reversible’ phase transition phenomena in the material under high pressure and high temperature.     

Near-infrared to visible up-conversion emissions of Er^3＋ doped Al2O3 powders derived from the sol-gel method

The Er3 doped Al2O3 powders were prepared by the sol-gel method using the aluminium isopropoxide [Al(OC3H7)3]-derived Al2O3 sols with addition of the erbium nitrate [Er(NO3)3.5H2O]. The different phase structure, including three crystalline types of (Al,Er)2O3 phases, γ, θ, α, and two Er-Al-O phases, ErAlO3 and Al10Er6O24, was obtained with the 1 mol% Er3 doped Al2O3 powders at the different sintering temperatures of 600―1200℃. The green and red up-conversion emissions centered at about 523, 545 and 660 nm, corresponding respectively to the 2H11/2, 4S3/2→4I15/2 and 4F9/2→4I15/2 transitions of Er3 , were detected by a 978 nm semiconductor laser diodes excitation. The phase structure and OH content had evident influence on the up-conversion emissions intensity. The maximum intensities of both the green and red emissions were obtained respectively for the Er3 doped Al2O3 powders sintered at 1200 ℃, which was composed mainly of α-(Al,Er)2O3, less of ErAlO3 and Al10Er6O24 phases, and with the least OH content. The two-photon absorption up-conversion process was involved in the green and red up-conversion emissions of the Er3 doped Al2O3 powders.     

Strain rate response of a Zr-based composite fabricated by Bridgman solidification

Zr_58.5Ti_14.3Nb_5.2Cu_6.1Ni_4.9Be_11.0 bulk metallic glass matrix composites, containing β-Zr dendrites, were fabricated by Bridgman solidification at the withdrawal velocity of 1.0 mm/s through a temperature gradient of ～45 K/mm. Subjected to the increasing compressive strain rates, the monotonic increasing and decreasing were obtained for the maximum strength and the fracture strain, respectively. The results show that high strain rate may induce the insufficient time for the interaction between shear bands and the crystalline phase, and early fracture occurs as a result. The fractographs are consistent with the mechanical properties, and the failure mode of the present Zr-based composites is in agreement with the frame of the ellipse criterion.     

块状金属玻璃Zr55Cu30Al10Ni5的微压痕尺寸效应

基于Drucker-Prager屈服准则,建立了适用于描述压敏材料的低阶应变梯度塑性(CMSG)理论. 通过ABAQUS自定义材料子程序(UMAT),构造了CMSG理论本构计算的有限元格式,并对块状金属玻璃Zr₅₅Cu₃₀Al₁₀Ni₅的圆锥压痕实验响应进行了数值模拟分析. 计算结果与实验数据相吻合,表明该理论可以很好地描述金属玻璃的弹塑性行为. 在此基础上,研究了不同压深下的载荷位移曲线和硬度,计算结果显示该材料的硬度随着压痕深度的增大而减小,表明基于Drucker-Prager屈服准则的CMSG理论可以预测金属玻璃Zr₅₅Cu₃₀Al₁₀Ni₅在微米尺度下表现出来的尺寸效应现象. 此外,通过分析不同摩擦因数下材料的载荷位移曲线,表明摩擦力对该材料微压痕响应的影响可以忽略不计.     

Deformation induced structural evolution in bulk metallic glasses

The structural behavior of binary Cu50Zr50 and ternary Cu50Zr45Ti5 bulk metallic glasses (BMGs) under applied stress was investigated by means of in-situ high energy X-ray synchrotron diffraction. The components of the strain tensors were determined from the shifts of the maxima of the atomic pair correlation functions (PDF) in real space. The anisotropic atomic reorientation in the first-nearest-neighbor shell versus stress suggests structural rearrangements in short-range order. Within the plastic deformation range the overall strain of the metallic glass is equal to the yield strain. After unloading,the atomic structure returns to the stress-free state,and the short-range order is identical to that of the undeformed state. Plastic deformation,however,leads to localized shear bands whose contribution to the volume averaged diffraction pattern is too weak to be detected. A concordant region evidenced by the anisotropic component is activated to counterbalance the stress change due to the atomic bond reorientation in the first-nearest-neighbor shell. The size of the concordant region is an important factor dominating the yield strength and the plastic strain ability of the BMGs.     

Thermodynamic determination of fragility in La-based glass-forming liquid

Differences in the thermodynamic functions between the liquid and crystalline states of La-based bulk metallic glasses alloys were calculated with the specific heat capacity Cp and the fusion heat ΔHf,which we measured. Fragility indexes having different thermodynamic definitions were calculated from the temperature dependence of excess entropy ΔSliq-cry. It is ambiguous for La-based glass-forming liquid to evaluate fragility from the intercepts of ΔSliq-cry-temperature curves. We found that the thermodynam...     

A Ti–Zr–Cu–Ni–Co–Fe–Al–Sn amorphous filler metal for improving the strength of Ti–6Al–4V alloy brazing joint

Ti_(50)Zr_(27)Cu_8Ni_4Co_3Fe_2Al_3Sn_3(at%) amorphous filler metal with low Cu and Ni contents in a melt-spun ribbon form was developed for improving mechanical properties of Ti–6Al–4V alloy brazing joint through decreasing brittle intermetallics in the braze zone. Investigation on the crystallization behavior of the multicomponent Ti–Zr–Cu–Ni–Co–Fe–Al–Sn amorphous alloy indicates the high stability of the supercooled liquid against crystallization that favors the formation of amorphous structure. The Ti–6Al–4V joint brazed with this Ti-based amorphous filler metal with low total content of Cu and Ni at 1203K for 900s mainly consists of α-Ti, β-Ti,minor Ti–Zr-rich phase and only a small amount of Ti_3Cu intermetallics, leading to the high shear strength of the joint of about 460 MPa. Multicomponent composition design of amorphous alloys is an effective way of tailoring filler metals for improving the joint strength.     

Dendritic and spherical crystal reinforced metallic glass matrix composites

Zr-based bulk metallic glass matrix composites (BMGMCs) with a composition of Zr_60.0Ti_14.7Nb_5.3Cu_5.6Ni_4.4Be_10.0 (at%) were fabricated by an innovative process, i.e., semisolid processing plus Bridgman solidification. Different morphologies, distributions, and volume fractions of the crystalline phases can be achieved by tailoring the withdrawal velocity. The largest fracture strain of Zr_60.0Ti_14.7Nb_5.3Cu_5.6Ni_4.4Be_10.0(at%) composites with the withdrawal velocity of 1.0 mm/s was found to be 16.7%. The mechanism of plasticity improvement is mainly attributed to the interpenetrated structure of the crystalline phase, which greatly confines the rapid propagation of shear bands.