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盘形滚刀破岩力影响因素研究
引用本文:夏毅敏,欧阳涛,陈雷,罗德志,张新明.盘形滚刀破岩力影响因素研究[J].应用基础与工程科学学报,2012,20(3):500-507.
作者姓名:夏毅敏  欧阳涛  陈雷  罗德志  张新明
作者单位:1. 高性能复杂制造国家重点实验室,长沙,410083
2. 聊城瑞钻工程刀具有限公司,山东聊城,252000
3. 中南大学材料科学与工程学院,湖南长沙,410083
基金项目:国家973计划项目(2007CB714002);国家自然科学基金(51074180);湖南省博士后基金(2009RS3023);中南大学研究生学位论文创新基金(2010ssxt022)
摘    要:盘形滚刀破岩力是决定滚刀使用性能的关键因素,论文采用有限元软件LS-DYNA模拟盘形滚刀破碎岩石过程,研究盘形滚刀结构参数与工作参数等对破岩力的影响特性,并在100T盾构刀具回转切削性能测试实验台上进行实验,通过仿真及实验研究表明:贯入度与切削速度对盘形滚刀破岩力的影响十分显著,而刀刃宽度影响最小,对比转速为3.6r/min与转速为1.0r/min时滚刀切削力,其中垂直力增大了29.2%、侧向力增大了51.3%、滚动力增大了21.9%.

关 键 词:盘形滚刀  贯入度  切削速度  正交试验  LS-DYNA

Study on the Influencing Factors of the Disc Cutter Performance
XIA Yimin , OUYANG Tao , CHEN Lei , LUO Dezhi , ZHANG Xinming.Study on the Influencing Factors of the Disc Cutter Performance[J].Journal of Basic Science and Engineering,2012,20(3):500-507.
Authors:XIA Yimin  OUYANG Tao  CHEN Lei  LUO Dezhi  ZHANG Xinming
Institution:1.State Key Laboratory of High Performance Complex Manufacturing,Changsha 410083,China;2.Liaocheng Ruizuan Construction Cutter Co.LTD,Liaocheng 252000,China;3.School of Materials Science and Engineering,Central South University,Changsha 410083,China)
Abstract:The cutting performance of the disc cutter is the key factor to determine the tunneling efficiency and reliability of the shield machine.Rock fragmentation process was simulated with the large finite element software LS-DYNA,and the disc cutter performance with the different working parameters and structure parameters was analyzed through LS-DYNA in this article.Then the experiment with different working parameters was conducted on the rotary cutting experiment table of 100 tons.From the result of simulation and experiment,we found the cutting speed and cutting depth had a great effect on the cutting force,and the blade width had a weak influence on the cutting force.Compared with the cutting speed of 1.0rpm/min,when it changed to 3.6rpm/min,the vertical force increased by 29.2%,the side force increased by 51.3% and the roll force increased by 21.9%.
Keywords:disc cutter  cutting depth  cutting speed  orthogonal test  LS-DYNA
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