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连铸机故障时融合炉次重分配的炼钢-连铸生产重调度
作者姓名:赵阳  唐秋华  韩大勇
作者单位:1.武汉科技大学冶金装备及其控制教育部重点实验室,湖北 武汉,430081;2.武汉科技大学机械传动与制造工程湖北省重点实验室,湖北 武汉,430081;3.武汉科技大学生产系统工程研究所,湖北 武汉,430081,1.武汉科技大学冶金装备及其控制教育部重点实验室,湖北 武汉,430081;2.武汉科技大学机械传动与制造工程湖北省重点实验室,湖北 武汉,430081;3.武汉科技大学生产系统工程研究所,湖北 武汉,430081,1.武汉科技大学冶金装备及其控制教育部重点实验室,湖北 武汉,430081;2.武汉科技大学机械传动与制造工程湖北省重点实验室,湖北 武汉,430081;3.武汉科技大学生产系统工程研究所,湖北 武汉,430081
基金项目:国家自然科学基金资助项目(51275366,51305311);高等学校博士学科点专项科研基金课题(博导类)(2013421911002);中国博士后科学基金资助项目(2013M542073).
摘    要:在炼钢-连铸生产过程中,连铸机故障会导致当前生产计划不可行,需要为故障机上未完成炉次重新分配连铸机和浇铸顺序。现行人工重分配策略无法及时响应以保证稳定和高效的生产,因此本文提出一种基于等待时间最小化的启发式炉次重分配规则,然后在此基础上建立重调度模型,并设计改进遗传算法求解该问题。采集某炼钢厂的实际生产数据进行算法验证,结果表明本文方法在连铸机出现故障时能快速给出较优的重调度方案。

关 键 词:炼钢-连铸  重调度  连铸机故障  炉次重分配  遗传算法
收稿时间:2020/1/2 0:00:00

Rescheduling of steelmaking-continuous casting production with caster breakdown based on charge reassignment
Authors:Zhao Yang  Tang Qiuhua and Han Dayong
Institution:1.Key Laboratory of Metallurgical Equipment and Control Technology of Ministry of Education, Wuhan University of Science and Technology, Wuhan 430081, China;2.Hubei Key Laboratory of Mechanical Transmission and Manufacturing Engineering, Wuhan University of Science and Technology, Wuhan 430081, China;3.Institute of Production System Engineering, Wuhan University of Science and Technology, Wuhan 430081, China,1.Key Laboratory of Metallurgical Equipment and Control Technology of Ministry of Education, Wuhan University of Science and Technology, Wuhan 430081, China;2.Hubei Key Laboratory of Mechanical Transmission and Manufacturing Engineering, Wuhan University of Science and Technology, Wuhan 430081, China;3.Institute of Production System Engineering, Wuhan University of Science and Technology, Wuhan 430081, China and 1.Key Laboratory of Metallurgical Equipment and Control Technology of Ministry of Education, Wuhan University of Science and Technology, Wuhan 430081, China;2.Hubei Key Laboratory of Mechanical Transmission and Manufacturing Engineering, Wuhan University of Science and Technology, Wuhan 430081, China;3.Institute of Production System Engineering, Wuhan University of Science and Technology, Wuhan 430081, China
Abstract:In steelmaking-continuous casting process, caster failure will make the current production plan unfeasible, so unfinished charges on the broken machine should be assigned to another caster and the casting sequence need to be replanned. However, current manual rescheduling strategies cannot respond quickly and ensure stable and efficient production. Therefore, a heuristic rule based on minimum waiting time was presented to reassign the unfinished charges. On this basis, a rescheduling model was created and an improved genetic algorithm was developed to solve this problem. Real cases from a steel plant verify that the proposed method is feasible and effective for rescheduling of steelmaking-continuous casting production with caster breakdown.
Keywords:steelmaking-continuous casting  rescheduling  caster breakdown  charge reassignment  genetic algorithm
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