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基于二次调节的锻造操作机重力势能回收与再利用
引用本文:翟富刚,李瑞阳,魏立忠,韩少勇.基于二次调节的锻造操作机重力势能回收与再利用[J].北京理工大学学报,2020,40(1):35-40.
作者姓名:翟富刚  李瑞阳  魏立忠  韩少勇
作者单位:1. 燕山大学 机械工程学院, 河北, 秦皇岛 066004;
基金项目:河北省自然科学基金资助项目(E2016203264);燕山大学科研项目(ZX01-20140400-01)
摘    要:针对传统阀控式锻造操作机夹钳下降时重力势能被浪费的情况,通过采用二次调节技术与原液压系统相结合,构建了一种节能型锻造操作机液压回路.基于该液压回路对夹钳重力势能的回收与再利用提出了恒压差的压力闭环控制策略,并且基于某企业100 kN锻造操作机进行了仿真研究.结果表明,这种节能型锻造操作机液压回路在满足系统控制特性指标的基础上,具有良好的势能回收及能量再利用效果,可以降低液压系统的能耗. 

关 键 词:锻造操作机    液压系统    二次调节技术    节能
收稿时间:2018/11/5 0:00:00

Recovery and Reuse of Gravity Potential Energy of Forging Manipulator Based on Secondary Regulation
ZHAI Fu-gang,LI Rui-yang,WEI Li-zhong and HAN Shao-yong.Recovery and Reuse of Gravity Potential Energy of Forging Manipulator Based on Secondary Regulation[J].Journal of Beijing Institute of Technology(Natural Science Edition),2020,40(1):35-40.
Authors:ZHAI Fu-gang  LI Rui-yang  WEI Li-zhong and HAN Shao-yong
Institution:1. School of Mechanical Engineering, Yanshan University, Qinhuangdao, Hebei 066004, China;2. Hebei Province Key Laboratory of Heavy Machinery Fluid Power Transmission and Control, Yanshan University, Qinhuangdao, Hebei 066004, China
Abstract:To solve the problem of gravity potential energy waste during the clamp descending of the traditional valve-controlled forging manipulator,an energy-saving forging manipulator hydraulic circuit was constructed by combining the secondary hydraulic control system with the secondary adjustment technology. On the basis of the hydraulic circuit,a pressure closed loop control strategy with constant pressure differential was proposed for the recovery and reuse of the clamp''s gravitational potential energy,and a simulation study was carried out based on a company''s 100 kN forging manipulator. The results show that,this type of energy-saving forging manipulator hydraulic circuit can achieve potential energy recovery and energy reuse effects on the basis of satisfying the system control characteristic index. It can reduce the energy consumption of the hydraulic system and provide new ideas for the hydraulic system design of the forging manipulator in the future.
Keywords:forging manipulator  hydraulic system  secondary regulation technology  energy conservation
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