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新型微细球端铣刀几何建模与优化设计
引用本文:方泽平,王西彬,刘志兵,陈明,徐宗伟.新型微细球端铣刀几何建模与优化设计[J].北京理工大学学报,2013,33(8):783-787.
作者姓名:方泽平  王西彬  刘志兵  陈明  徐宗伟
作者单位:北京理工大学先进加工技术国防重点学科实验室,北京,100081;上海交通大学机械与动力工程学院,上海,200240;天津大学精密测量技术与仪器国家重点实验室,天津,300072
基金项目:国家自然科学基金资助项目(50935001,51005023)
摘    要:针对微细切削刀具的应用需求,在Aoyama等设计的椭圆柱球端铣刀的基础上,提出了一种简化结构的新型微细球端立铣刀的优化设计方案.应用微分几何方法对此类刀具结构进行数学建模,依据ISO刀具角度定义计算其静态工作角度,分析所设计刀具的切削能力;根据建立的数学模型进行刀具制备过程的分析,确定最终的刀具优化结构与制备工艺.所设计的微细球端立铣刀能够提高微细切削刀具切削部分的结构强度,同时显著降低刀具制备的难度. 

关 键 词:椭圆柱球端铣刀  几何建模  微细切削刀具
收稿时间:9/5/2012 12:00:00 AM

Geometric Modeling and Optimal Design of a New Micro Ball-End Mill
FANG Ze-ping,WANG Xi-bin,LIU Zhi-bing,CHEN Ming and XU Zong-wei.Geometric Modeling and Optimal Design of a New Micro Ball-End Mill[J].Journal of Beijing Institute of Technology(Natural Science Edition),2013,33(8):783-787.
Authors:FANG Ze-ping  WANG Xi-bin  LIU Zhi-bing  CHEN Ming and XU Zong-wei
Institution:1.Key Laboratory of Fundamental Science for Advanced Machining, Beijing Institute of Technology, Beijing 100081, China2.School of Mechanical Engineering, Shanghai Jiaotong University, Shanghai 200240, China3.State Key Laboratory of Precision Measuring Technology & Instruments, Tianjin University, Tianjin 300072, China
Abstract:Considering the requirement of micro cutting tool, a new kind of micro ball-end mill was proposed based on the elliptic ball-end mill which was introduced by Aoyama, Kishinami and Saito. A mathematical model of this new tool was established by using differential geometry to obtain the angles of cutting tool in tool-in-hand system. Through the analysis of the manufacturing process of the tool, an optimal structure of the tool was designed eventually. This new designed tool could meet the need of cutting condition. It also has a stronger cutting edge and is easier to be manufactured.
Keywords:elliptic ball-end mill  geometric modeling  micro-cutting tool
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