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乳化液性能对摩擦系数影响机理及工程实用模型的研究
引用本文:白振华,陈浩,王瑞,高明磊,崔亚亚,吴首民.乳化液性能对摩擦系数影响机理及工程实用模型的研究[J].燕山大学学报,2014(1):16-21.
作者姓名:白振华  陈浩  王瑞  高明磊  崔亚亚  吴首民
作者单位:[1]燕山大学机械工程学院,河北秦皇岛066004 [2]燕山大学亚稳材料制备技术与科学国家重点实验室,河北秦皇岛066004 [3]宝山钢铁股份有限公司冷轧薄板厂,上海200431
基金项目:基金项目:河北省自然科学基金资助项目(E2011203019);河北省教育厅第二批百名优秀创新人才支持计划(CPRC018)
摘    要:以往现场对冷连轧过程中摩擦系数的研究主要偏重于带钢特性、轧制工艺以及工艺润滑制度,乳化液的pH值、铁粉含量、皂化值等性能参数对摩擦系数的影响以定性研究为主且不能定量分析,本文以某冷轧薄板厂1220五机架冷连轧机组为研究对象,在大量的现场实验与理论研究的基础上,充分结合冷连轧机组的设备与工艺特点,定量研究了乳化液性能对摩擦系数的影响,建立了相应的工程实用模型,并将其应用到生产实践,使得轧制压力的预报精度控制在15%以内。

关 键 词:冷连轧机组  乳化液  pH值  铁粉含量

Study of relationship between performance of emulsion and friction coefficient and its practical model in cold tandem mill
BAI Zhen-hua,CHEN Hao,WANG Rui,GAO Ming-lei,CUI Ya-ya,WU Shou-min.Study of relationship between performance of emulsion and friction coefficient and its practical model in cold tandem mill[J].Journal of Yanshan University,2014(1):16-21.
Authors:BAI Zhen-hua  CHEN Hao  WANG Rui  GAO Ming-lei  CUI Ya-ya  WU Shou-min
Institution:1. College of Mechanical Engineering, Yanshan University, Qinhuangdao, Hebei 066004, China; 2. State Key Laboratoryof Metastable Materials Science and Technology, Yanshan University, Qinhuangdao 066004, China; 3. Thin Strip Co., Ltd. of Baosteel, Shanghai 200431, China)
Abstract:In the past, the research on friction coefficient in the process of cold tandem rolling mainly focused on strip steel character, rolling technology and technological lubrication system to pH value of emulsion, iron powder content, saponification value and other performance parameters, which have been mainly studied qualitative but not quantitatively. Taking the 1220 five-rack cold tandem mills of some cold sheet rolling plant as example, after a large number of field experiments and theoretical studies, fully integrated with equipment and process features of cold tandem mills, the influence mechanic of emulsion performance on fiction coefficient are studied quantitatively and an practical engineering model is established. What's more, the model is applied to pro- duction and the forecasting accuracy of rolling force is controlled within 15%.
Keywords:cold tandem mills  emulsion  pH value  iron content
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