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醋酸乙烯精制工艺中TQ-203塔的参数模拟优化与技术改造
引用本文:李群生,徐曼,陈刚,黄荣海,徐凌云,王宝华.醋酸乙烯精制工艺中TQ-203塔的参数模拟优化与技术改造[J].北京化工大学学报(自然科学版),2013,40(4):13-17.
作者姓名:李群生  徐曼  陈刚  黄荣海  徐凌云  王宝华
作者单位:北京化工大学化学工程学院,北京,100029;青海盐湖工业股份集团公司镁业有限公司,青海格尔木,816000;安徽皖维集团(股份)有限公司,安徽巢湖,238002;北京中医药大学中药学院,北京,100102
摘    要:针对某工厂醋酸乙烯精制工艺TQ-203塔存在处理量不能满足生产要求、能耗较高的问题,运用流程模拟软件Aspen Plus对TQ-203塔进行模拟,选取最接近生产实际的NRTL模型,确定了理论板数为31块。由单因素分析给出了较优的参数范围,利用正交实验方法得到的最佳参数组合为:进料位置为第5块理论板,回流比为2.30,侧线采出位置为第29块理论板。根据上述结果提出对TQ-203塔更换塔板、调整进料及侧线采出位置的改进措施,能够满足该塔对处理量及产品纯度的生产要求;提出了侧线采出预热进料和采用第五精馏塔侧线采出做本塔塔釜热源的节能措施,该措施能节省水蒸汽(0.4MPa)12.56t/h、循环冷却水434.54t/h,可取得经济效益1495万元/a。

关 键 词:醋酸乙烯  Aspen  Plus  模拟优化  正交试验设计  技术改造
收稿时间:2012-12-25

Simulation and optimization of the tower in a commercial vinyl acetate refining process
LI QunSheng , XU Man , CHEN Gang , HUANG RongHai , XU LingYun , WANG BaoHua.Simulation and optimization of the tower in a commercial vinyl acetate refining process[J].Journal of Beijing University of Chemical Technology,2013,40(4):13-17.
Authors:LI QunSheng  XU Man  CHEN Gang  HUANG RongHai  XU LingYun  WANG BaoHua
Institution:1.College of Chemical Engineering, Beijing University of Chemical Technology, Beijing 100029;2.Qinghai Salt Lake Magnesium Industry Co Ltd, Geermu Qinghai 816000;3.Anhui Wanweigroup Co Ltd, Chaohu Anhui 238002;4.School of Chinese Materia Medica, Beijing University of Chinese Medicine, Beijing 100102, China
Abstract:This paper targets the problem of handling capacity not meeting the production requirements and the high energy consumption in tower TQ-203 in a commercial vinyl acetate refining process. The process simulation software Aspen Plus was used simulate the vinyl acetate distillation tower, and the NRTL model which was close to the actual production parameters was selected. The number of theoretical plates used was 31. Orthogonal experimental analysis methods were used to obtain the best combination of the parameters to improve the design and operation parameters: the best location of the feed was found to be the 5th theoretical plate, with a reflux ratio of 2.30, and the side cutting position at the 29ththeoretical plate. Using the above parameters resulted in improvements and the production requirements being met. Two energy-saving measures including preheating the feed on the tower side and the side draw of TQ-205 heating the tower reactor of TQ-203 were proposed, which could reduce vapor (0.4MPa) flow to 12.56t/h and circulating cooling water flow to 434.54t/h, resulting in economic benefits of 14.95 million yuan/a.
Keywords:vinyl acetate  Aspen Plus  simulation and optimization  orthogonal experimental design  revamp
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