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大模数齿轮齿形数字化与数控加工
引用本文:雷勇涛,杨兆建,吕明.大模数齿轮齿形数字化与数控加工[J].太原理工大学学报,2006,37(3):313-316.
作者姓名:雷勇涛  杨兆建  吕明
作者单位:1. 茂名学院,机电系,广东,茂名,525000;太原理工大学,机械工程学院,山西,太原,030024
2. 太原理工大学,机械工程学院,山西,太原,030024
基金项目:山西省科技厅资助项目;茂名学院校科研和教改项目
摘    要:为了减少多品种小批量大模数齿轮在大型专用齿轮机床加工中的费用,采用大型普通的数控铣床加工大模数齿轮。齿轮数控加工首先要使齿形数字化,采用C 语言和程序完成数学建模的齿形渐开线(圆弧)起点、终点、圆心等关键点和插补点的坐标数值计算,然后进行加工编程和数控加工。探讨了一般齿轮齿形数字化与数控加工方法,推导出关键的工艺点和渐开线插补点的计算公式。经试制加工实例齿轮表明,齿形数字化精度和数控加工程序满足生产要求,且经济可行。

关 键 词:大模数齿轮  齿形数字化  坐标计算  加工程序
文章编号:1007-9432(2006)03-0313-04
收稿时间:2005-05-09
修稿时间:2005年5月9日

Digitalization and NC Machining of the Big Module Gear Profile
LEI Yong-tao,YANG Zhao-jian,LU Ming.Digitalization and NC Machining of the Big Module Gear Profile[J].Journal of Taiyuan University of Technology,2006,37(3):313-316.
Authors:LEI Yong-tao  YANG Zhao-jian  LU Ming
Institution:1. Electromechanical Department of Maoming College, Maoming 525000, China;2. College of Mechanical Engineering of TUT, Taiyuan 030024,China
Abstract:To decrease process charge of a variety of big gears,the big CNC milling machine is used instead of the big hobbling machine for machining it.It is firstly digitized with the C~( ) Programming Language and the computer program,profile coordinates numerical calculation of radii and key-point(for example jumping-off and endpoint of arc and direct line and the center of circle etc) is completed.Then processing program is planed and processed.The general method of digitalization and NC machining of big module gear profile is discussed in an example of machining,the formula of calculation of coordinates of key craft-points of gear is deduced.The trial-product of an example gear processed indicates digitalization-precision and the process program could meet the need of manufacture and be economical and feasible.
Keywords:big module gear  digitalization of gear profile  calculation of coordinates  CN process
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