柔化辊旋切参数对旋切单板质量的影响

在胶合板生产中,用柔化辊取代固定压尺可释放单板内应力、降低单板厚度偏差和卷曲变形.为了考察柔化辊对单板柔化、单板质量改善的效果,在一部小型旋切机上安装齿形柔化辊和控制系统.设定3个变量为旋刀倾角(PA)、垂直间隙(VG)和水平间隙(HG),按照L9(34)正交试验组织试验,每组变量设定值2次重复,并用相应的旋切软件研究木段旋切时的压缩率,以及压缩率为零时木芯的直径,以确认每组可控变量设定都能进行旋切.单板质量的主要评价指标为湿单板厚度、干单板厚度及其偏差以及单板卷曲变形.试验结果表明,当旋刀倾角增加时,单板厚度偏差和卷曲变形值减少,但单板粗糙度加大;垂直间隙减小时,单板卷曲值减小,湿单板厚度偏差增大,但干单板厚度偏差变化很小;水平间隙增加时,单板厚度随之增大,而单板厚度偏差降低.最好的旋切变量设定值为旋刀倾角90.5°,垂直间隙9.84mm,水平间隙2.79mm.

Effect of Veneer Peeling Parameters with an Incisor Bar on Veneer Quality

An incisor bar and control system were installed on a mini-lathe to investigate the effects of incising veneer on veneer quality.Three controllable variables,i.e.knife pitch angle(PA),vertical gap(VG) and horizontal gap(HG) with three level configurations were examined and compared.Each peeling setting of combination of three variables was repeated twice.Green and dry veneer thickness variation,green veneer curl-up,and dried veneer roughness were the veneer quality indicators estimating whether a peeling setting was superior to another.The result showed that the best pitch angle should be 90.5°,suitable vertical gap was 9.84mm,and the best horizontal gap was 2.79mm for the rotary peeling with an incisor bar used in this experiment.