复杂机电产品质量特性解耦模型

通过对复杂机电产品质量特性的映射机理和复杂产品质量特性敏感性分析发现,产品功能和结构的耦合,以及映射的不确定性是影响复杂产品质量的重要因素。结合公理设计原理,提出复杂机电产品质量特性解耦设计的思想,给出复杂机电产品质量特性映射过程中的解耦控制模型。该模型把复杂产品质量特性的形成过程转换成各功能域间"Z"字形迭代分解及映射,然后通过对映射矩阵的分析,帮助设计人员识别复杂产品质量特性间的耦合,减少设计过程和产品的功能及物理结构复杂性。最后将模型应用于国内首台零传动滚齿机传动系统设计中,降低了滚齿机传动系统的复杂性,并有效提高了滚齿加工的精度。

Decoupling model of quality characteristics for complicated electromechanical products

Analysis of the mapping and transferring mechanism, and the sensitivity of quality characteristics of Complicated Electromechanical Products (CEP) reveal that the coupling of functionality and structure, and uncertainty in their mapping relations are important factors that influence the quality of CEP. By integrating the principals of Axiomatic Design (AD), this paper proposes a concept of decoupling design for quality characteristics of CEP. A model for decoupling control in the mapping processes of CEP is presented. In the model, formation-process of quality characteristics of CEP is transformed into iterative zigzagging decomposition and mapping between functional-domains. Then mapping matrixes are utilized to facilitate product designers to identify coupled quality characteristics in CEP, and to reduce complexity in function and physical structure and the product development. The model presented is used in the design of the transmission system in the first direct-drive hobbing machine in China, which effectively reduces the complexity of transmission system of hobbing machine and improved gear hobbing accuracy.