Tailoring soft magnetic properties of Fe-based amorphous alloys through C addition

It is known that developing Fe-based amorphous alloys with the saturation flux density(B_s) higher than 1.65 T is a major challenge.In present work,effects of C addition on magnetic properties of Fe-based amorphous alloys were systematically studied.It has been found that the addition of C can significantly increase the saturation flux density(B_s) and the magnetic flux density at 800 A/m(B_(800)) of the Fe-B-C-Si-P amorphous alloys.After the addition of C,the B_s of the amorphous alloys increase from 1.61 T(Fe_(83)B_(13)Si_3 P_1) to 1.65-1.71 T(Fe_(83)B_(13-x)C_xSi_3 P_1,x=1.5,2,3 and 4). The Fe_(83)B_(10)C_3 Si_3 P_1 amorphous alloy possesses excellent soft magnetic properties with high B_s of 1.71 T and low H_c of 1.5 A/m.It shows that density increase of the alloys and weakened metalloid-sp/metal-d bonding caused by C addition contribute to the increment of B_s.It suggests that the newly developed high-performance amorphous alloys possess great potential in application.     

Evolution of ferronickel particles during the reduction of low-grade saprolitic laterite nickel ore by coal in the temperature range of 900–1250℃with the addition of CaO–CaF2–H3BO3

The method of producing ferronickel at low temperature(1250–1400℃)has been applied since the 1950s at Nippon Yakin Kogyo,Oheyama Works,Japan.Limestone was used as an additive to adjust the slag composition for lowering the slag melting point.The ferronickel product was recovered by means of a magnetic separator from semi-molten slag and metal after water quenching.To increase the efficiency of magnetic separation,a large particle size of ferronickel is desired.Therefore,in this study,the influences of CaO,CaF₂,and H₃BO₃ additives on the evolution of ferronickel particle at≤1250℃were investigated.The experiments were conducted at 900–1250℃with the addition of CaO,CaF₂,and H₃BO₃.The reduction processes were carried out in a horizontal tube furnace for 2 h under argon atmosphere.At 1250℃,with the CaO addition of 10 wt%of the ore weight,ferronickel particles with size of 20μm were obtained.The ferronickel particle size increased to 165μm by adding 10 wt%CaO and 10 wt%CaF₂.The addition of boric acid further increased the ferronickel particle size to 376μm,as shown by the experiments with the addition of 10 wt%CaO,10 wt%CaF₂,and 10 wt%H₃BO₃.     

灰铸铁的应力屈服曲面及其三维热弹塑性应力解析

对原有的灰铸铁件应力屈服曲面进行了合理的简化,使其在理论上合理,工程应用上更为方便。建立了灰铸铁件三维非稳态热弹塑性应力场的有限元方法。以灰铸铁哑铃件为对象,用新屈服曲面对其应力发展过程进行了模拟,且比较了用新旧屈服面计算得到的结果。     

电磁相分离法制备自生表层复合材料

采用电磁相分离法制备出以初生富铁相（AlSiFeMn复杂金属间化合物）为增强相，表层硬度为HB62．25，基体硬度为HB59．00的Al-11.70%Si-1.20?-1.50%Mn合金自生表层复合材料，增强相的显微硬度为HV 842。87，大小为20－80μm，该表层复合材料同基体材料相比，耐磨性提高了57．41％，所用方法工艺过程简单，成本低，为解决材料在服役环境中不同部位，不同性能的问题提供了新途径。     

湿砂型球铁件锥形冒口的设计

用缩管法设计球铁铸件冒口时，为了既保证铸件质量，又节约金属，提高工艺出品率，采用了向下逐渐增大冒口直径，即所谓锥形冒口，本文介绍了球铁锥形冒口的设计方法及其需注意的问题，并用Ｃ语言设计编制了计算机程序     

炼钢─连铸─热轧直接热装一体化计划

从计划角度重点分析了钢铁生产中炼钢、连铸、热轧三者之间联接的较高模式－直接热装轧制计划系统的实现方式，并给出了较为具体的方案。     

合理预留安全矿柱的探讨

矿床地下开采时,在没有其他安全措施的情况下,不得不采用预留安全矿柱的方法,以保护地面建筑物、构筑物和主要井巷免受因地下采矿而引起的破坏。但这会导致矿量的损失,故需要寻找合理预留安全矿柱的方法。作者用解析的方法对预留安全矿柱进行研究,突破了常用的传统方法。     

散热器型芯烘烤窑净化系统中分离器的设计研究

为解决铸铁散热器生产环境污染、产品成品率及产品质量低下等问题,笔者研制了XWJ-1型消烟雾化净化系统。该系统是根据乡镇企业实际状况,在原烘烤窑内采用烟道重新配置、油烟预处理、水雾化冷却、分离污染物、净化排放五步骤设计。通过6年多的试验运行和改进,结果证明,使用XWJ-1型油烟雾化净化系统,可以把高温、高浓度烟气中的焦油和有害气体减少90%,并分离净化到符合国家环保排放标准要求(GB9078-1996,GB16297-1996),较好地解决了热能利用、污染物回收利用等问题,提高了制芯及散热器的成品率及其质量,使企业经济效益显著提高。     

新型薄壁柴油机缸体铸件的研制与应用

采用低合金化、合锑多元复合孕育剂、扫描电镜、200h台架试验、以及l000h耐久试验等方法对新型薄壁柴油机缸体铸件进行了研制与应用试验．试验结果表明：碳当量控制在3．9％--4．1％时(与菲亚特缸体的碳当量大体相当)，采用低合金化及合锑复合孕育剂，可稳定获得高强度铸件，抗拉强度σb＞270MPa，硬度HB＞210，白口倾向小，硬度差小于35HB，其性能均达到菲亚特缸体的性能要求．对无缸套缸体的缸壁表面进行激光处理，比传统缸套的耐磨性提高一倍以上．由于采用了无缸套缸体生产技术，简化了柴油机的结构，降低了柴油机的生产成本，提高了柴油机使用性能和技术含量．