Superior corrosion resistance-dependent laser energy density in(CoCrFeNi)95Nb5 high entropy alloy coating fabricated by laser cladding

(CoCrFeNi)95Nb5 high entropy alloy(HEA)coatings were successfully fabricated on a substrate of Q235 steel by laser cladding technology.These(CoCrFeNi)95Nb5 HEA coatings possess excellent properties,particularly corrosion resistance,which is clearly superior to that of some typical bulk HEA and common engineering alloys.In order to obtain appropriate laser cladding preparation process parameters,the effects of laser energy density on the microstructure,microhardness,and corrosion resistance of(CoCrFeNi)95Nb5 HEA coating were closely studied.Results showed that as the laser energy density increases,precipitation of the Laves phase in(CoCrFeNi)95Nb5 HEA coating gradually decreases,and diffusion of the Fe element in the substrate intensifies,affecting the integrity of the(CoCrFeNi)95Nb5 HEA.This decreases the microhardness of(CoCrFeNi)95Nb5 HEA coatings.Moreover,the relative content of Cr2O3,Cr(OH)3,and Nb2O5 in the surface passive film of the coating decreases with increasing energy density,causing corrosion resistance to decrease.This study demonstrates the controllability of a high-performance HEA coating using laser cladding technology,which has significance for the laser cladding preparation of other CoCrFeNi-system HEA coatings.     

轿车涂装输送线控制网络设计

在分析轿车生产工艺的基础上,按照轿车生产的主流技术,采用地面式机械化输送模式对传统的轿车生产中涂装输送系统进行网络化控制设计。网络化控制系统采用分散控制、集中管理的主从网络控制模式,以西门子S7-300PLC作为主(操作)站和远程ET200S作为从(操作)站实现系统控制功能;并通过人机界面实现操作人员的在线状态查询和故障查询;涂装设备的控制都具备手动、自动模式切换和故障报警指示。该系统提高了轿车涂装工艺过程的自动化水平,提升了产品质量,降低了制造成本。     

温度和机械载荷联合作用下油田超深井中硬质涂层膨胀锥与套管的屈服挤毁压强及试验验证

在充分考虑温度载荷、机械载荷、硬质涂层膨胀锥硬度、套管硬度对膨胀锥与套管之间屈服挤毁压强影响的基础上,根据分形理论和接触力学推导出膨胀锥与套管之间屈服挤毁压强的计算公式.数值分析表明:膨胀锥与套管之间的屈服挤毁压强随最终温度、分形粗糙度、线膨胀系数、硬质涂层膨胀锥布氏硬度、中间主应力系数、套管壁厚的增大而增大;当分形维数从1增大时,膨胀锥与套管之间的屈服挤毁压强随分形维数的增大而减小;当分形维数增大到接近于2时,膨胀锥与套管之间的屈服挤毁压强随分形维数的增大而增大;随拉压强度比的增大,膨胀锥与套管之间的屈服挤毁压强减小.屈服挤毁压强的计算值与试验测试值之间的相对误差为-8.9253%～-0.9901%.     

液中放电沉积技术研究进展

液中放电沉积是一种新型的表面改性技术，起源于电火花加工技术，可在金属表面制备出具有高硬度、高耐磨性以及高结合力等优良性能的沉积层。此外，该技术不污染环境，有望替代部分常用但具有污染性的表面改性技术。液中放电沉积技术的核心内容为沉积层形成机制、工具电极材料以及介电流体成分。简单介绍了液中放电沉积技术的特点，重点阐述了沉积层的形成机制以及缺陷优化工艺，并从工具电极材料、介电流体成分和实际生产应用三个方面总结了液中放电沉积技术的国内外研究进展，展望了该技术的发展方向。     

双重改性水性聚氨酯固化剂的合成

以六亚甲基二异氰酸酯(HDI)和三羟甲基丙烷(TMP)为主要原料,聚乙二醇400(PEG400)为非离子亲水改性剂,羟乙基磺酸钠为离子亲水改性剂,合成了双重亲水改性聚氨酯固化剂.研究发现:反应温度、反应时间、n-NCO/n-OH,PEG400用量、羟乙基磺酸钠用量及多元醇和固化剂的配比对固化剂及涂膜性能均有影响.当反应温度控制在80℃,反应时间控制在3h,n-NCO/n-OH比值为3.0,PEG400质量分数为15.8%,羟乙基磺酸钠质量分数为3.17%,多元醇与固化剂的配比m-NCO/m-OH在1.4~1.6时涂膜的硬度、耐水性、耐乙醇性最佳.研究中使用傅里叶变换红外光谱和高分辨扫描电镜等仪器对合成过程及涂膜性能进行了表征.     

ZL102表面直接化学复合镀Ni-P-SiC镀层的结构与性能

采用直接化学复合镀法在铸铝102合金表面制备Ni-P-SiC复合镀层,利用XRD、扫描电镜等对镀态复合镀层的结构和形貌进行分析,并对镀层的显微硬度、结合力及耐蚀性进行测试.结果表明:镀层表面平整均匀;复合镀层中SiC微粒分布均匀且复合量较高,镀层厚度均匀、致密;复合镀层相结构更类似于非晶态;镀层镀态显微硬度可达823.8HV;镀层与基体结合较好,且复合镀层极大地改善了基体的耐蚀性.     

电镜成像方式对数字散斑相关方法结果的影响

研究了扫描电镜成像方式对数字散斑相关方法计算结果的影响,在此基础上对等离子喷涂铜涂层的变形场进行分析。结果表明二次电子成像和背散射电子成像的机理不同,应用时需要以相关系数及其标准差为标准,选取更为合适的成像方式。通过数字散斑相关方法显化了等离子喷涂铜涂层在加载过程中的应变场,结果表明随加载力增加,裂纹尖端应变场逐渐由蝴蝶状区域转为圆形钝化区。     

水溶性硅包CdTe量子点的合成方法研究

本研究成功地合成了水溶性CdTe量子点(QDs).考察温度对回流时间、荧光强度及粒径大小等因素的影响,实验优化合成条件之后确定最佳反应温度为105 ℃.接着,本研究运用改进后的Stober法更为简易地合成了硅包CdTe量子点复合微球,该微球的粒径可通过改变正硅酸乙酯及水的含量控制在160~260 nm之间,同时根据复合微粒的电镜拍摄图初步探讨了SiO₂在CdTe表面的生长模式.为了将来能运用到生物检测中,此实验加入3-氨基丙基三乙氧基硅烷（APTS）,引入氨基团,并优化了 APTS 加入时间,得到的粒子表面氨基含量最高.这种复合微粒具有与原来量子点相当的量子产率,同时具有良好的水溶性、胶体稳定性、化学反应性,为量子点作为荧光标记物的应用打下了基础.     

大面积光刻胶线棒涂布工艺研究

介绍了一种在大面积基材上涂布高粘度光刻胶的线棒涂布法.主要针对涂膜厚度与均匀性进行研究,结果表明,膜厚随着光刻胶粘度和涂布棒尺寸的增大而变厚,涂布速度在某一范围内对膜厚无影响.线棒涂布机设备中所加垫板的硬度直接影响涂膜的均匀性,硬度小的垫板可获得更均匀的涂膜,而垫板高度在某一范围内对膜厚无影响.与常用旋涂法相比,线棒涂布法具有操作简单、节省材料和可大面积涂布等优点.     

Improving thermal insulation of TC4 using YSZ-based coating and SiO2 aerogel

In this paper, air plasmas spray(APS) was used to prepare YSZ and Sc2O3–YSZ(Sc YSZ) coating in order to improve the thermal insulation ability of TC4 alloy. Si O2 aerogel was also synthesized and affixed on TC4 titanium alloy to inhabit thermal flow. The microstructures, phase compositions and thermal insulation performance of three coatings were analyzed in detail. The results of thermal diffusivity test by a laser flash method showed that the thermal diffusivities of YSZ, Sc2O3–YSZ and Si O2 aerogel are 0.553, 0.539 and 0.2097 10 6m2/s, respectively. Then,the thermal insulation performances of three kinds of coating were investigated from 20 1C to 400 1C using high infrared radiation heat flux technology. The experimental results indicated that the corresponding temperature difference between the top TC4 alloy(400 1C) and the bottom surface of YSZ is 41.5 1C for 0.6 mm thickness coating. For 1 mm thickness coating, the corresponding temperature difference between the top TC4 alloys(400 1C) and the bottom surface of YSZ, Sc YSZ, Si O2 aerogel three specimens is 54, 54.6 and 208 1C, respectively. The coating thickness and species were found to influence the heat insulation ability. In these materials, YSZ and Sc YSZ exhibited a little difference for heat insulation behavior. However, Si O2 aerogel was the best one among them and it can be taken as protection material on TC4 alloys. In outer space,Si O2 aerogel can meet the need of thermal insulation of TC4 of high-speed aircraft.