数据驱动的铝基复合材料性能预测和逆向设计

采用数据驱动的方法对 SiCp(0.5CNT)/7075Al 铝基复合材料的化学成分以及制备工艺进行了分析, 针对抗拉强度和延伸率两个力学性能进行了特征重要性分析, 构建了包含 8 种机器学习算法的集成框架, 自动进行模型的参数调优和最优模型选择, 并在此基础上进行了材料逆向设计. 实验结果表明, 在 470 ${^\circ}$C 固溶 40 min, 120${^\circ}$C 时效 15 h 的热处理工艺下, SiCp(0.5CNT)/7075Al-1.0Mg 复合材料抗拉强度和延伸率的预测值为 617.48 MPa 和 2.98%, 实验值为 647.0 MPa 和 3.31%, 两项物理性能的平均绝对百分比误差(mean absolute percentage errors, MAPE)较小, 依次为 4.56% 和 9.97%. 这说明本数据驱动方法对铝基复合材料的工艺优化和性能提升有一定指导意义.     

基于多材质复合管柱的裸眼井壁支撑工艺及应用

已完钻超深裸眼水平井侧钻技术是经济、高效开发油藏剩余油的主要手段之一，传统的磨铣钢套管开窗侧钻技术存在下入摩阻大、磨铣耗时长导致开窗失败等问题。为此，提出了基于多材质复合管柱的超深水平井裸眼井壁支撑工艺，结合中国西北油田已完钻超深裸眼水平井井况，首先，提出了基于“铝合金+碳钢”的多材质复合管柱组合及设计方法；其次，开展了基于管柱实物屈曲实验数据的管柱临界屈曲载荷计算模型适用性评价，并优选出了适合于“铝合金+碳钢”多材质复合管柱的屈曲临界载荷计算模型；最后，研究了综合考虑管柱扭矩、摩阻、刚性、井眼条件、管柱强度及材质的多材质复合管柱下入性分析方法，并利用下入性分析软件对西北油田顺北X1井、X2井、X3井、X4井复合管柱进行了下入可行性评价。该方法在X1井和X2井得到成功应用，进一步论证了该工艺现场应用的可行性。研究成果可为超深水平井裸眼井壁支撑的复合管柱设计和下入可行性评价提供理论参考。     

Zr-xNb-4Sn alloys with low Young’s modulus and magnetic susceptibility for biomedical implants

The microstructure, mechanical and magnetic properties of Zr–x (8, 9, 10, wt.%)Nb–4Sn alloys were investigated to obtain novel Zr-based alloy with low Young’s modulus and magnetic susceptibility for biomedical implants. After homogenization annealing, hot forging and solution annealing, Zr–8Nb–4Sn, Zr–9Nb–4Sn and Zr–10Nb–4Sn alloys were composed of β+α″ phase, β+α″ phase, β+ω phase, respectively. The temperature at which the α" and ω phase were transformed into β phase during the heating process was about 200 ​°C, and the phase transformation temperature decreased with the increase of Nb element. Among all the Zr–x (x ​= ​8,9,10)Nb–4Sn(wt.%) alloys, Zr–9Nb–4Sn alloy had the lowest Young's modulus of 46.6 ​GPa and the low magnetic susceptibility of 1.294 ​× ​10⁻⁶ cm³g⁻¹, which has a good application prospect for biomedical applications.     

磨粒和抛光垫对铝合金化学机械抛光性能

磨粒和抛光垫为化学机械抛光(CMP)提供了重要的机械磨削作用。为了探讨磨粒和抛光垫对铝合金化学机械抛光的磨削作用,研究了不同种类磨粒和抛光垫对材料去除率和表面形貌的影响。结果表明：在pH=12-13时,氧化铝抛光液去除率(MRR)为910nm/min,远大于二氧化硅与氧化铈抛光液,且获得较为理想光滑表面。3种不同抛光垫抛光后的铝合金表面,呢子抛光垫表面将不会出现划痕与腐蚀点,表面粗糙度较低为10.9nm。随着氧化铝浓度的增加,材料去除率(MRR)和表面粗糙度(Ra)均增加。当氧化铝含量为4wt%时,抛光垫使用呢子抛光垫适宜铝合金化学机械抛光,在获得高去除率的同时铝合金表面精度高。     

Regulating microstructures and mechanical properties of Al-Fe-Ni alloys

Mechanical properties of Al-Fe-Ni eutectic alloys have been investigated based on the nominal mass fraction of eutectic phase,and the added Fe/Ni mass ratio.The X-Ray diffraction,scanning electron microscopy equipped with energy dispersive spectroscopy and transmission electron microscope have been used to identify phase composition,characterize microstructure and crystal structure of Al_9FeNi phase,respectively.The results demonstrate that the nominal mass fraction of eutectic phase control the presence of primary phase.The tensile strength slightly increases,and the ductility deteriorates sharply as the volume fraction of primary phase increases.The Fe/Ni mass ratio has the profound effect on the microstructures(i.e.,size and shape) of primary phase.When the Fe/Ni ratio is approaching to 1,the primary phase becomes rod-like shape,which can enhance the ductility of alloys over the flake-like phase.The increasing cooling rate can effectively reduce the eutectic grains size and primary phase fraction,and further significantly improve mechanical properties of the alloys.     

6063铝合金表面点状物的分析研究

利用金相显微镜(OM)、扫描电子显微镜(SEM)和能谱分析仪(EDS)等分析研究了6063铝合金表面点状凸起物的表面形貌及成分.结果表明,这种点状凸起物主要是由大量聚集的碳化硅颗粒以及少量的游离硅组成,碳化硅颗粒硬度较大,不易加工,从而造成铝合金表面异常.     

Microstructural characteristics and mechanical properties of Al-2024 alloy processed via a rheocasting route

This article reports the effects of stirring speed and T6 heat treatment on the microstructure and mechanical properties of Al-2024 alloy synthesized by a rheocasting process. There was a decrease in grain size ofα-Al particles corresponding to an increase in stirring speed. By increasing the stirring speed, however, the globularity of matrix particles first increased and then declined. It was also found that the hardness, compressive strength, and compressive strain increased with the increase of stirring speed. Microstructural studies revealed the presence of nonsoluble Al15(CuFeMn)3Si2 phase in the vicinity of CuAl2 in the rheocast samples. The required time for the solution treatment stage was also influenced by stirring speed;the solution treatment time decreased with the increase in stirring speed. Furthermore, the rheo-cast samples required a longer homogenization period compared to conventionally wrought alloys. Improvements in hardness and compres-sive properties were observed after T6 heat treatment.     

金属间化合物(Mg,Zn)_(12)Ce与(Mg,Zn)_(11)Ce的研究

对300℃时Mg-Zn-Ce系富镁侧化合物的成分特征、结构和相平衡关系进行了研究.结果表明,Mg-Zn-Ce富镁角存在一个Mg12Ce的二元置换固溶体(Mg,Zn)12Ce,还存在一个三元线性化合物(Mg,Zn)11Ce(τ相).(Mg,Zn)12Ce中Zn的范围为0~7.3%(原子分数),其晶体结构为体心四方晶格.三元线性化合物τ相含Zn为8.5%~43.5%(原子分数),其晶体结构为C底心正交晶格.(Mg,Zn)12Ce和τ相均与α(Mg)存在稳定的两相平衡,且在Mg-Zn-Ce系富镁角还存在三相平衡Mg+(Mg,Zn)12Ce+τ.     

中国铝的社会蓄积量及折旧再生指数分析

我国近些年来原铝产量和消费量快速增长,铝土矿资源严重不足,在很大程度上依赖于进口.随着铝社会蓄积量的增大,废铝资源将越来越多,并在铝工业中发挥更大的作用.通过对我国铝的社会蓄积量及其平均年龄、回收率、折旧再生指数等进行分析,得到以下结果:1990年~2010年铝的社会蓄积量从723万t增长到10 355万t;2010年铝制品的平均年龄约为4.3年,折旧再生指数和铝的社会蓄积量回收率分别为0.074 7 t/t和1.17%.基于未来铝消费的3种情景进行了分析,在情景3下:预计我国铝的社会蓄积量在2035年达到最大值6亿t,2055年稳定在5.7亿t;铝制品平均年龄在2040年达到最大值(7.13年),同年折旧再生指数达到最大值(0.79 t/t),铝的社会蓄积量回收率也达到最大值(5.05%).研究结果将为铝工业相关政策的制定提供一定的参考.     

Synthesis of aluminum nitride in a coke-calcium reduction bed using nitrogen in air

An experimental study on the heating of a mixture of aluminum and lithium hydroxide (LiOH) powders in a reductive bed under air atmosphere is reported. The formation of aluminum nitride (AlN) during this process was the focus of this study. The formation of AlN was achieved using LiOH as an additive and heating the sample in a resistance furnace in a specially designed double crucible within a bed of a mixture of coke and filamentous calcium. The temperature range of the reaction was between 700°C and 1100°C. The optimum tem-perature of 1100°C and the optimum LiOH amount (5wt%) required to achieve maximum yield were determined by powder X-ray diffrac-tion (XRD) analysis. Scanning electron microscopy (SEM) micrographs clearly indicated the transformation of grain structures from rods (700°C) to cauliflower shapes (1100°C).