高酸气田集输管道焊缝热处理及质量控制

高酸气田集输管道焊缝热处理是在天然气系统高酸性环境和野外自然环境下,对输送高H2S和硫化物介质的管道焊缝进行消除焊缝残余应力,软化焊缝淬硬部位,增强焊缝的韧性和塑性,提高焊缝抗硫化物应力开裂的能力的工艺技术。采用焊缝高温回火焊后热处理工艺消除集输管道残余应力造成的质量缺陷。提高高酸气田集输管道焊缝热处理的质量要依赖于先进的工艺技术和施工现场的全过程的质量控制。     

Development and application research of light weight heat treated B-grade bulletproof steel

The light weight heat treated B-grade bulletproof steel was developed through composition design and optimization based on multiplex alloying, multiplex micro-alloying design ideas and complex phase structure strengthening theory. The puzzle how to avoid the quenching deformation problem of super high strength thin sheet was solved through heat treatment in a die with a set of cooling system. Such B-grade bulletproof steel plate has fine tempered lath martensite structure. The shooting and certification test results showed that the shoot resistance of B- grade bulletproof steel plate can meet the protection demand of Protection specification for cash carrying vehicles （GA 164--2005）. In comparison with B-grade bulletproof steel plate made by one of the companies in Sweden, the weight of the developed B-grade bulletproof steel plate can be decreased by 8 % under the same shoot resistance condition. It will be meaningful for cash truck and anti-hijacking vehicle to realize light weight, energy conservation and emission reduction.     

Air cushion furnace technology for heat treatment of high quality aluminum alloy auto body sheet

The process characteristics of heat treatment of aluminum alloy auto body sheet and the working principle of air cushion furnace were introduced. The process position and irreplaceable role of air cushion furnace in the aluminum alloy auto body sheet production was pointed out after the difficulty and key points in the whole production process of auto body sheet were studied. Then the development process of air cushion furnace line of aluminum alloy sheet was reviewed, summarized and divided to two stages. Based on the research of air cushion furnace, the key technology of it was analyzed, then the key points on process, equipment and control models of air cushion furnace for aluminum alloy auto body sheet in future were put forward. With the rapid development of automotive industry, there will be certainly a new upsurge of research and application of air cushion furnace for heat treatment of aluminum alloy auto body sheet.     

热处理温度对La0.75Sr0.25Mn0.95Δ0.05O3中B位空位含量的影响

为了解决在空气条件下热处理温度和次数对含有B位空位锰氧化物La0.75Sr0.25Mn0.95Δ0.05O3中氧含量影响的物理问题,采用改进的溶胶凝胶法,成功制备了名义成分为La0.75Sr0.25Mn0.95Δ0.05O3的钙钛矿锰氧化物材料,先后对样品在973,107 3,127 3,147 3K进行了4次热处理,对其结构和磁性进行了研究.结果表明,经973K热处理后样品晶粒表面明显缺氧,导致其中存有碳元素;经过后3次热处理,样品的氧含量逐渐增加,从正分到过剩.结合晶体缺陷热平衡理论,氧含量过剩时,实际上形成了B位含有空位的AB1-Δ-zO3型钙钛矿结构.     

具有纳米多孔结构的WO_3薄膜的制备

研究了阶跃加压阳极氧化法在金属钨基底上制备具有多层纳米孔结构形貌的WO3薄膜的工艺,主要研究了阳极氧化条件对生成纳米孔结构的影响及热处理制度对样品形貌和结构的影响.结果表明:在60 V电压和20℃反应温度条件下,在含质量分数为0.05%NH4F的电解液中阳极氧化20 min得到的样品表面,具有形貌规则的自组装纳米多层网孔结构,且排列紧密.此外,将阳极氧化制得的样品以5℃/min的速率升温至450℃并保温3 h,可使生成的无定形氧化钨薄膜在保持多孔结构形貌基本不变的条件下晶化.     

电感应再加热对低合金钢热轧组织影响的模拟

利用热模拟试验机Gleeble1500D研究了低合金钢变形后,冷却至一定温度进行电感应再加热后微观组织的变化情况.在不同冷却温度,以及淬火和正火两种热处理方式下,研究了再加热过程对微观组织的影响.结果表明:变形后再加热过程对淬火试样组织影响较大;冷却温度处于两相区时,电感应再加热过程能改善温度分布均匀性,影响铁素体相变过程和碳氮化物的析出行为,促进晶粒长大,能够有效地控制和改善淬火热处理钢材的微观组织和性能.     

C5210铜合金带材组织与性能的研究

通过金相、力学性能测试等手段研究了C5210铜合金带材的组织与性能.结果表明:结晶角小于15°,水平连铸速度控制在10.8 m/h左右,带坯晶粒度均匀,结晶线不发生明显偏移,长时间的均匀化退火,消除枝晶偏析,有利于冷轧开坯;C5210铜合金在650 ℃下保温9 h,合金元素分布相对均匀,粗轧冷轧加工率可达80%以上;合金在560 ℃下保温6 h,再结晶退火后,合金晶粒度为0.04 mm,消除了加工硬化,此时合金的平均抗拉强度为411.9 MPa,平均伸长率为60.9%,平均维氏硬度为94.7.     

热处理对稠油热采井专用套管HS110H的组织和性能的影响

对稠油热采井专用套管HS110H采用不同温度的亚温淬火及回火的热处理工艺,并对热处理后的试样进行冲击试验,结合试验数据和显微组织图片,分析影响热采井套管性能的因素及显微组织的变化,为提高钢的性能和寿命提供了理论依据。     

6000系铝合金晶间腐蚀研究进展

介绍了与晶界直接相关的铝合金腐蚀类型,概述了合金元素和稀土元素对6000系铝合金晶间腐蚀的影响,重点介绍了热处理条件对6000系铝合金晶间腐蚀敏感性的影响．大量实验显示,热处理影响腐蚀模式,且晶间腐蚀向点蚀的转变与固溶处理温度、冷却速度,以及随后的人工时效温度和时效时间等诸多因素有关,发现经适当条件热处理的6000系铝合金可免受局部腐蚀影响．展望了铝合金晶间腐蚀研究的发展方向．     

冷速对X80管线钢淬火组织和应变硬化特性的影响

采用微观组织观察和准静态拉伸试验分析了冷速对X80管线钢的淬火双相组织及其应变硬化行为的影响.结果表明:X80管线钢通过淬火热处理获得铁素体+贝氏体的双相组织;随着冷速的降低,铁素体体积分数增加,强度降低,均匀伸长率增加;当铁素体体积分数不小于5.27%时,应变硬化指数与材料的均匀伸长率正相关,与屈强比负相关;当铁素体体积分数达到22.80%时,加工硬化率经历先快、后慢的两个下降阶段,后一阶段推迟了颈缩变形;淬火组织中的贝氏体随着冷速的降低,形貌由板条状转变为粒状,并生成了MA组元,通过位错强化、第二相强化机制的转换保证加工硬化性能,提高了均匀塑性变形能力.