SiC_p/Al复合材料的自浸渗工艺

研究了在大气条件下制备碳化硅颗粒增强铝基复合材料的新方法该方法以Ｋ２ＴｉＦ６为助渗剂,使其与碳化硅颗粒均匀混合,在浸渗用的铸模中制成混合体,由液态铝或其合金自动浸渗,制备碳化硅增强的铝基复合材料ＳｉＣｐ／Ａｌ分析了影响工艺过程的若干因素指出用该工艺制备复合材料的可行性并对浸渗机理进行初步探讨     

网络结构陶瓷增强金属基复合材料的制备

以轻金属为增韧相,以网络结构陶瓷骨架为增强相,利用有机前驱体浸渍烧失工艺制备出网络陶瓷骨架,根据液态金属浸渗理论充填金属材料,成功制备出一系列新型金属基复合材料,如Si3N4／Mg复合材料、Al2O3／Mg复合材料、Si3N4／Al复合材料。由于网络陶瓷预制体特殊的空间拓扑结构,使材料具有质量轻、高比模量、高比强度、耐热耐磨性好、高陶瓷相含量、低热胀系数等独特优点,作为新的功能材料或结构材料,在航天航空、汽车、电子、光学、机械制造等工业领域展示了广泛的应用前景。     

碳钢多孔渗硅层耐磨性的研究

论述碳钢多孔渗硅层的耐磨特性、磨损机理和自润滑机理;根据耐磨性,对其渗硅工艺进行优化的探索。摩擦磨损实验和扫描电镜分析研究表明:45钢的多孔渗硅层,经油浸处理后有自润滑能力;其渗硅层的磨损主要是粘着磨损;在9%催渗剂+21%填充剂+70%硅源的渗剂中,于1050℃渗硅70 min,其摩擦磨损性能最佳;适用于中载(300～800 N)和低滑动速度(最佳为0.63 m/s)工况。     

触头材料液相熔渗过程分析与控制

对触头材料的熔渗机理,熔渗过程进行了详细的分析,并以制造ＣｕＣｒ５０和ＣｕＷ系触头为例,提出了确定触头材料熔浸过程工艺参数的原则和方法：确定烧结工艺参数时要兼顾氧化膜的去除,保证骨架强度和孔隙通道,要考虑不同粉末粒径及生坯特性;而确定熔渗工艺参数时则要考虑骨架金属粉末的粒径,生坯的高度,牌号及熔渗剂熔点。     

涂渗剂空心阴极放电离子渗金属

本文利用空心阴极放电现象对在表面涂覆有渗剂的试样进行离子渗金属的试验研究。初步结果表明,该方法是一种工艺简单、渗速快、无污染的渗金属新工艺,并有广阔的工业应用前景。     

无压浸渗法制备高体分比SiCp/Al

采用粉末注射成形/无压浸渗法成功制备出了SiC体积分数为63%的SiCp/Al复合材料.重点研究了主要工艺参数对SiC骨架及复合材料性能的影响规律.研究表明,采用粉末注射成形制备的SiC骨架经1100℃预烧后,仍具有很高的开口孔隙率,达到总孔隙率的97.9%.SiC颗粒经高温氧化处理后所生成的SiO2薄膜可明显改善铝合金熔液与SiC颗粒之间的润湿性,显著提高复合材料的密度.通过对工艺参数的优化可使铝液较好地润湿SiC骨架,获得最高相对密度可超过97%的复合材料.     

多孔SiC陶瓷的两种制备方法

采用两种不同的方法制备多孔SiC陶瓷,讨论了其显微组织对性能的影响,探索了由天然木材经炭化、渗硅处理制造多孔SiC陶瓷的新方法。研究结果表明,半干压法制得的SiC陶瓷的气孔率随SiC粒度的增大而降低,且强度升高。由天然木材制得的多孔SiC陶瓷的新方法。研究结果表明,半干压法制得的SiC陶瓷的气孔率随SiC粒度的增大而降低,且强度升高。由天然木材制得的多孔SiC陶瓷的气孔形状较规则,且分布均匀,其表观气孔率可达40％以上,是制备高气孔率SiC陶瓷的一种可行技术。     

液态浸渗法制备复合材料的压渗动力学特性

就液态浸渗法制备短纤维增强金属基复合材料工艺中，液态金属对纤维预制件的压力浸渗过程提出一种动力学模型．获得了挤压时间与液体温度和压力之间的关系．为短纤维／金属复合材料及生物工程材料的制备工艺提供了理论依据．     

多孔灭菌陶瓷的制备及灭菌性能研究

将造孔剂和无机灭菌剂按一定比例加入瓷料中，制备出了灭菌性能良好的多孔灭菌陶瓷，研究了多孔灭菌陶瓷的制备工艺和灭菌性能。实验结果表明：所得灭菌陶瓷的灭菌率可达97.5%；材料的灭菌能力随灭菌剂含量的增加、烧结保温时间的缩短、气孔率的增大及浸泡时间的延长而增强。     

用于厨房油烟净化的多孔陶瓷及催化剂

选用普通陶瓷粉（硅藻土）为主要原料, 通过适当添加造孔剂（木屑）和高温粘合剂（水玻璃）制备一种性能优良的多孔陶瓷. 以该多孔陶瓷为过滤体, 担载一定量的Cu,Mn,Ni,Ag,Pd金属催化剂进行厨房油烟净化, 并采用X射线衍射(XRD)、 扫描电镜(SEM)和程序升温还原(TPR)分析了该多孔陶瓷的性能及所制备催化剂的活性.      

用渗流法制备多孔金属的孔结构及其控制

利用自行研制的填料粒子，采用独特的渗流法制备了多孔金属铝，提出了填料颗粒为球形时多孔金属孔隙率的计算模型，实验证明用此模型预测多孔金属的经是可行的，用该法制备的多孔金属具有理想的孔结构。     

Synthesis and Characterization of Ordered Meso-Macro-Porous Silica Membranes on a Porous Alumina Support

Macroporous silica materials with ordered three-dimensional pore structure can be easily prepared by the template-directed sol-gel process. However, it is still a challenge to prepare them in membrane form on a porous support, which limits their applications. In this work, we have demonstrated the feasibility of obtaining a three-dimensional ordered macroporous silica membrane on macroporous alumina support using poly-methyl methacrylate (PMMA) spheres as the template. PMMA spheres were packed on the top of an Anopore-alumina support by filtration of a PMMA aqueous suspension. Silica sol obtained by an acid-catalyzed sol-gel process was infiltrated into the voids among the spheres. Drying induced stress caused the membrane to crack or peel off from the top of the support. This can be minimized by annealing the PMMA template layer before the introduction of silica sol which increases the mechanical strength of the template. Calcination or solvent extraction to remove the template produced a highly ordered three-dimensional macroporous silica membrane with spherical pores connected by windows in the mesoporous range. The results show that the PMMA-templated infiltration method is effective in preparing three-dimensional ordered macroporous silica membranes on a porous support.     

Spontaneous infiltration and wetting behaviors of a Zr-based alloy melt on a porous SiC substrate

The spontaneous infiltration and wetting behaviors of a Zr-based alloy melt on porous a SiC ceramic plate were studied using the sessile drop method by continuous heating and holding for 1800 s at different temperatures in a high-vacuum furnace. The results showed that the Zr-based alloy melt could partly infiltrate the porous SiC substrate without pressure due to the effect of capillary pressure. Wettability and infiltration rates increased with increasing temperature, and interfacial reaction products (ZrC_0.7 and TiC) were detected in the Zr-based alloy/SiC ceramic system, likely because of the reaction of the active elements Zr and Ti with elemental C. Furthermore, the redundant element Si diffused into the alloy melt.     

宏观孔对泡沫工业纯铝阻尼行为的影响

文章运用多功能内耗仪研究了宏观孔对空气加压渗流法制备的泡沫工业纯铝阻尼行为的影响。在室温低频率条件下测量了泡沫工业纯铝的内耗,实验结果表明泡沫工业纯铝的阻尼能力比致密工业纯铝的阻尼能力提高较大,前者内耗随着测量频率的增加而增加,同时也随应变振幅的增加而增大。运用TEM观察材料的微观结构,发现在晶界附近存在大量的位错亚结构。根据内耗测量和微观观察,讨论了泡沫工业纯铝中可能的阻尼机制,基于多孔弹性材料的平面波方程,理论计算得到了泡沫工业纯铝中内耗的表达式。     

碳气凝胶的微结构控制

探索新型纳米多孔材料碳气凝胶的微结构控制,研究常压条件下纤维增强型碳气凝胶的制备,以及催化剂浓度、质量分数、纤维表面特性、溶胶注入纤维前的老化时间等制备参数对其微结构的影响.通过扫描电镜（SEM）、孔径分布和电阻率测量等测试手段,发现可通过制备参数实现碳气凝胶从纳米到微米量级的控制.     

锌电积用"反三明治"结构铅基复合多孔阳极

为了改进锌电积用铅基多孔阳极的导电率及机械性能,采用反重力渗流技术制备了一种"反三明治"结构复合多孔阳极,并对其结构进行优化.研究结果表明:在优化的铸造条件下,中间加强金属板与外层泡沫结合为一个整体;外层泡沫的孔径和厚度对阳极电位有影响,在孔径为1.25～1.43 mm,厚度为3 mm时,阳极电位达到最优值;外层泡沫的孔径和厚度对抗拉强度的影响基本可以忽略,但中间加强金属板的厚度对其影响很大;当中间加强金属板的厚度2mm为时,复合多孔阳极的抗拉强度达9.3 MPa,是多孔阳极的抗拉强度3倍;优化结构后,复合多孔阳极的导电率为多孔阳极的1.3倍.     

Melt Infiltration Ability and Microstructural Evolution of Fe40Al/ TiC Composites System

Pressureless melt infiltration is an economic route f or preparation of high-density ceramic/melt composites. In this study, the Fe40 Al iron aluminide intermetallic, a low cost material of excellent oxidation and corrosion resistance, was used as binder for fabricating Fe40Al/TiC composites b y pressureless melt infiltration. The wetting ability of liquid Fe40Al in porous TiC pre-form was studied by in-situ monitoring the melting and infiltration p rocess. The infiltration ability was investigated by ob...     

Preparation and anisotropic thermophysical properties of SiC honeycomb/Al-Mg-Si composite via spontaneous infiltration

The SiC honeycomb/Al-Mg-Si composite with interpenetrated microstructure was prepared by spontaneous infiltration of Al-8 wt%Mg-7 wt%Si alloy into directional porous SiC honeycomb served as reinforcement. The microstructure and anisotropic thermophysical properties of this composite were also examined. The results showed that the initial microstructure of the SiC honeycomb can be retained and the as-prepared SiC honeycomb/Al-Mg-Si composite exhibited significantly anisotropic characteristics. Meanwhile, the alloying treatment on the Al matrix can avoid the generation of Al_4C_3 and promote the wettability between Al and SiC.Particularly,the directional porous SiC honeycomb with such a low ceramic content(19 vol.%) made it possible for the composite to have a higher thermal conductivity(138.3 W/(m?K)) in the axial direction and a lower coefficient of thermal expansion(11.40 × 10~(-6)/K) in the radial direction.The influences of the SiC honeycomb reinforcement on the anisotropic thermophysical properties were also studied by the theoretical models in comparing with the experimental results.     

铝合金基体上Al2O3基陶瓷涂层形成机理

为消除铝合金基体上制备陶瓷涂层过程中高温对基体性能的不利影响 ,寻求一种在较低温度下制备陶瓷涂层的方法。将含有一水硬铝石和添加物的浆液施于铝合金基体表面 ,借助于在铝合金表面和涂层内部发生的一系列化学反应而原位生成 Al2 O3基陶瓷涂层。通过研究一水硬铝石在不同温度条件下的热分解反应 ,分析了涂层形成机理 ,借助于X射线衍射、扫描电子显微镜等分析技术对涂层的物相、微观结构和结合机理进行了研究。结果表明 ,利用一水硬铝石热分解在铝合金基体上制备陶瓷涂层是可行的     

新型喷射沉积多孔材料致密化工艺

该文对三种新型喷射沉积铝合金多孔材料的致密化工艺（楔形压制工艺、陶瓷颗粒包覆轧制工艺及外框限制轧制工艺）进行了研究。实验结果表明：三种新型致密化工艺均可以有效提高喷射沉积材料的加工性能。尤其是使用楔形压制工艺可以用来对传统加工工艺无法进行后续加工的大尺寸喷射沉积材料得到有效的致密化。