A time-saving method to assess the efficiency of corrosion inhibitors by electro osmosis

The corrosion inhibitor is one of the most important technologies to enhance the durability of steel-reinforced concrete. A kind of time-saving method was developed to assess the inhibitor efficiency by using a 32 V electric field to accelerate chloride ion migration in concrete. Potentiodynamic polarization scanning test was used to evaluate the corrosion states. The comprehensive efficiency of an inhibitor should be assessed in two aspects: resistance to chloride ion permeability and inhibiting efficiency. The specimens with different mixing amount of sodium nitrite and migration corrosion inhibitors were used to verify the accuracy and reliability of this method. The results show the differences in inhibiting efficiency of the inhibitors clearly, indicating the reliability of this time-saving method.     

A time-saving method to assess the efficiency of corrosion inhibitors by electro osmosis

The corrosion inhibitor is one of the most important technologies to enhance the durability of steel-reinforced concrete. A kind of time-saving method was developed to assess the inhibitor efficiency by using a 32 V electric field to accelerate chloride ion migration in concrete. Potentiodynamic polarization scanning test was used to evaluate the corrosion states. The comprehensive efficiency of an inhibitor should be assessed in two aspects: resistance to chloride ion permeability and inhibiting efficiency. The specimens with different mixing amount of sodium nitrite and migration corrosion inhibitors were used to verify the accuracy and reliability of this method. The results show the differences in inhibiting efficiency of the inhibitors clearly, indicating the reliability of this time-saving method.     

Corrosion products of reverse crevice corrosion of copper

Open-circuit potential measurements and Raman spectroscopy were used to investigate the reverse crevice corrosion phenomenon and its corresponding corrosion products. With the aid of these techniques, the existence of reverse-crevice corrosion in copper was verified, i.e., while the surface of a crevice was corrosion free, the outside surface of the copper was attacked. The processes associated with this phenomenon were classified into three phases, and different compositions of the corrosion products were determined. Raman spectra showed that copper and Cu₂O were found in the crevice, while CuO, Cu₂O, and CuCl₂ were the corrosion products on the bold surface. Based on these findings, a hypothesis relating to the three phases of reverse crevice corrosion has been proposed.     

Corrosion inhibition of a hygroscopic inorganic dust-depressor

Metallic corrosion is a serious problem in the application of a hygroscopic inorganic dust-depressor. The basic characteristics of a hygroscopic inorganic dust-depressor and its corrosivity, corrosion mechanism, as well as the principle of corrosion inhibition were analyzed. The static mass-loss test was carried out to investigate the corrosion behavior and the effect of the dust-depressor. The static corrosion rates of steel specimens were measured in six different corrosion inhibitor solutions of the dust-depressor, and the suitable corrosion inhibitors for the dust-depressor to reduce the corrosivity were found out.     

Preparation and characterization of a chitosan-based low-pH-sensitive intelligent corrosion inhibitor

A chitosan (CS)-based low-pH-sensitive intelligent corrosion inhibitor was prepared by loading a pH-sensitive hydrogel with benzotriazole (BTA); the pH-sensitive hydrogel was synthetized by crosslinking CS with glutaraldehyde (GTA). Analysis by Fourier- transform infrared (FT–IR) spectroscopy showed that Schiff reactions occurred between amino and aldehyde groups. The swelling ability of the hydrogel was investigated using a mass method, and it was observed to swell more in an acidic environment than in an alkaline environment. The hydrogel’s loading capacity of BTA was approximately 0.377 g·g-1, and its release speed was faster in an acidic environment than in an alkaline environment because of its swelling behavior. The corrosion inhibition ability of the intelligent inhibitor was tested by immersion and electrochemical methods. The results showed that after 4 h of immersion, the polarization resistance (R4) value of copper with the intelligent inhibitor was approximately twice of that of copper with BTA, indicating that the intelligent inhibitor could effectively prevent copper from corroding.     

Corrosion behavior and characteristics of the product film of API X100 steel in acidic simulated soil solution

The short-term corrosion behavior of API X100 steel in an acidic simulated soil was investigated by electrochemical measurements and soaking experiments, followed by corrosion morphology observations and X-ray photoelectron spectroscopy analyses. The results show that X100 steel exhibits an obvious pitting susceptibility in an acidic soil environment. Pits nucleate after approximately 10 h of immersion. Along with the nucleation and growth of the pits, the charge-transfer resistance and open-circuit potential first increase sharply, then decrease slowly, and eventually reach a steady state. The maxima of the charge-transfer resistance and open-circuit potential are attained at approximately 10 h. The evolution of the electrochemical process is confirmed by the analysis of the product film. The product film exhibits a porous and loose structure and could not protect the substrate well. The product film is primarily composed of ferrous carbonate and ferrous hydroxide (Fe(OH)₂). The concentration of Fe(OH)₂ in the product film increases from the inside to the outside layer.     

Environmental boundary and formation mechanism of different types of H<Subscript>2</Subscript>S corrosion products on pipeline steel

To establish an adequate thermodynamic model for the mechanism of formation of hydrogen sulfide (H₂S) corrosion products, theoretical and experimental studies were combined in this work. The corrosion products of API X60 pipeline steel formed under different H₂S corrosion conditions were analyzed by scanning electron microscopy, energy-dispersive X-ray spectroscopy, and X-ray diffraction. A thermodynamic model was developed to clarify the environmental boundaries for the formation and transformation of different products. Presumably, a dividing line with a negative slope existed between mackinawite and pyrrhotite. Using experimental data presented in this study combined with previously published results, we validated the model to predict the formation of mackinawite and pyrrhotite on the basis of the laws of thermodynamics. The established relationship is expected to support the investigation of the H₂S corrosion mechanism in the oil and gas industry.     

Corrosion behavior of low alloy steels in a wet–dry acid humid environment

The corrosion behavior of corrosion resistant steel (CRS) in a simulated wet–dry acid humid environment was investigated and compared with carbon steel (CS) using corrosion loss, polarization curves, X-ray diffraction (XRD), scanning electron microscopy (SEM), electron probe micro-analysis (EPMA), N₂ adsorption, and X-ray photoelectron spectroscopy (XPS). The results show that the corrosion kinetics of both steels were closely related to the composition and compactness of the rust, and the electrochemical properties of rusted steel. Small amounts of Cu, Cr, and Ni in CRS increased the amount of amorphous phases and decreased the content of γ-FeOOH in the rust, resulting in higher compactness and electrochemical stability of the CRS rust. The elements Cu, Cr, and Ni were uniformly distributed in the CRS rust and formed CuFeO₂, Cu₂O, CrOOH, NiFe₂O₄, and Ni₂O₃, which enhanced the corrosion resistance of CRS in the wet–dry acid humid environment.     

Effect of NaNO<Subscript>3</Subscript> concentration on anodic electrochemical behavior on the Sb surface in NaOH solution

The effect of NaNO₃ concentration on the anodic electrochemical behavior of antimony in 4 M NaOH solution was investigated using cyclic voltammetry (CV) and electrochemical impedance spectroscopy (EIS) analyses. The mechanism of NO₃- concentration effect on the anodic electrochemical behavior of antimony was proposed, and its availability was confirmed by experimental results. The effect of NaNO₃ on the anodic behavior of antimony in NaOH solution can be interpreted as a stepwise formation of different antimony compounds with different NaNO₃ concentrations. Metallic antimony is apt to be oxidized into Sb₂O₃ within the NaNO₃ concentration range of 0-0.48 M. NaSbO₃ can be found on the antimony surface when the NaNO₃ concentration increases gradually. Insoluable NaSbO₃ inhibits the anodic oxidation of antimony due to its shielding effect on the mass transport of the reactants and products. Surface morphology and composition were analyzed by X-ray photoelectron spectroscopy (XPS), scanning electronic microscopy (SEM), and electron dispersion spectroscopy (EDS) analyses. Results indicate that the anodic oxidation layer is composed of Sb₂O₃, NaSbO₃, and Sb. The atomic proportion of antimony in the form of NaSbO₃ increases with increasing NaNO₃ concentration due to the powerful oxidizing property of NaNO₃.     

Effect of Ni on the corrosion resistance of bridge steel in a simulated hot and humid coastal-industrial atmosphere

The corrosion resistance of weathering bridge steels containing conventional contents of Ni (0.20wt%, 0.42wt%, 1.50wt%) and a higher content of Ni (3.55wt%) in a simulated hot and humid coastal-industrial atmosphere was investigated by corrosion depth loss, scanning electron microscopy-energy-dispersive X-ray spectroscopy, Raman spectroscopy, X-ray diffraction, X-ray photoelectron spectroscopy, and electrochemical methods. The results showed that, with increasing Ni content, the mechanical properties of the bridge steel were markedly improved, the welding parameters were satisfactory at room temperature, and the corrosion resistance was enhanced. When the Ni content was low (≤ 0.42wt%), the crystallization process of the corrosion products was substantially promoted, enhancing the stability of the rust layer. When the Ni content was higher (~3.55wt%), the corrosion reaction of the steel quickly reached a balance, because the initial rapid corrosion induced the formation of a protective rust layer in the early stage. Simultaneously, NiO and NiFe₂O₄ were generated in large quantities; they not only formed a stable, compact, and continuous oxide protective layer, but also strongly inhibited the transformation process of the corrosion products. This inhibition reduced the structural changes in the rust layer, thereby enhancing the protection. However, when the Ni content ranged from 0.42wt% to 1.50wt%, the corrosion resistance of the bridge steel increased only slightly.     

Corrosion behavior of ferritic stainless steel with 15wt% chromium for the automobile exhaust system

The effect of chloride ion concentration, pH value, and grain size on the pitting corrosion resistance of a new ferritic stainless steel with 15wt% Cr was investigated using the anodic polarization method. The semiconducting properties of passive films with different chloride ion concentrations were performed using capacitance measurement and Mott-Schottky analysis methods. The aging precipitation and intergranular corrosion behavior were evaluated at 400–900℃. It is found that the pitting potential decreases when the grain size increases. With the increase in chloride ion concentration, the doping density and the flat-bland potential increase but the thickness of the space charge layer decreases. The pitting corrosion resistance increases rapidly with the decrease in pH value. Precipitants is identified as Nb(C,N) and NbC, rather than Cr-carbide. The intergranular corrosion is attributed to the synergistic effects of Nb(C,N) and NbC precipitates and Cr segregation adjacent to the precipitates.     

Erosion-corrosion behavior of SAF3207 hyper-duplex stainless steel

Polarization curves and mass losses of SAF3207 hyper-duplex stainless steel under various conditions were measured. The damaged surfaces after erosion-corrosion tests were characterized by scanning electron microscopy. The results showed that an increase in flow velocity could enhance the electrochemical corrosion and consequently decrease the passivation properties of the steel. The erosion-corrosion damage of the samples increased substantially when the flow velocity exceeded the critical value of 4 m·s-1. The mass loss rate increased as the sand content increased, reaching a maximum at 7wt% sand content, corresponding to the most severe electrochemical corrosion damage. When the sand content was increased further, however, the mass loss rate decreased and then tended stable. The mass loss was divided into incubation, sustained, and stationary periods, with a maximum mass loss rate of 12.97 g·h-1·m-2 after an erosion period of 2.5 h. The erosion-corrosion mechanism was investigated in detail.     

Influence of mill scale and rust layer on the corrosion resistance of low-alloy steel in simulated concrete pore solution

Electrochemical impedance spectroscopy, cyclic potentiodynamic polarization measurements, and scanning electron microscopy in conjunction with energy-dispersive X-ray spectroscopy were used to investigate the influence of mill scale and rust layer on the passivation capability and chloride-induced corrosion behaviors of conventional low-carbon (LC) steel and low-alloy (LA) steel in simulated concrete pore solution. The results show that mill scale exerts different influences on the corrosion resistance of both steels at various electrochemical stages. We propose that the high long-term corrosion resistance of LA steel is mainly achieved through the synergistic effect of a gradually formed compact, adherent and well-distributed Cr-enriched inner rust layer and the physical barrier protection effect of mill scale.     

Effect of melting temperature on microstructural evolutions,behavior and corrosion morphology of Hadfield austenitic manganese steel in the casting process

In this study, the effect of melting temperature on the microstructural evolutions, behavior, and corrosion morphology of Hadfield steel in the casting process is investigated. The mold was prepared by the sodium silicate/CO₂ method, using a blind riser, and then the desired molten steel was obtained using a coreless induction furnace. The casting was performed at melting temperatures of 1350, 1400, 1450, and 1500℃, and the cast blocks were immediately quenched in water. Optical microscopy was used to analyze the microstructure, and scanning electron microscopy (SEM) and X-ray diffractrometry (XRD) were used to analyze the corrosion morphology and phase formation in the microstructure, respectively. The corrosion behavior of the samples was analyzed using a potentiodynamic polarization test and electrochemical impedance spectroscopy (EIS) in 3.5wt% NaCl. The optical microscopy observations and XRD patterns show that the increase in melting temperature led to a decrease of carbides and an increase in the austenite grain size in the Hadfield steel microstructure. The corrosion tests results show that with increasing melting temperature in the casting process, Hadfield steel shows a higher corrosion resistance. The SEM images of the corrosion morphologies show that the reduction of melting temperature in the Hadfield steel casting process induced micro-galvanic corrosion conditions.     

Studies on thermally grown oxide as an interface between plasma-sprayed coatings and a nickel-based superalloy substrate

A thermally grown oxide layer formed by hot corrosion was investigated as an interface between plasma-sprayed coatings and a nickel-based superalloy substrate. The hot corrosion mechanism of NiCr-Cr₂O₃ and Al₂O₃-40wt% TiO₂ (A40T) plasma coated Inconel 617 was evaluated. The experiments were carried out at 1000℃ using a combination of Na₂SO₄, NaCl, and ₂O₅ salts to simulate the conditions of a gas turbine in a marine environment. The hot corrosion results revealed the spallation and dissolution of oxides upon prolonged exposure. Optical images and scanning electron micrographs of the exposed samples revealed the formation of oxide scale and provided details of its morphology in NiCr-Cr₂O₃ coated samples. Microstructure characterization of A40T coatings demonstrated a thermally grown oxide (TGO) layer at 1000℃. Increasing the thickness of the TGO layer decreased the corrosion resistance. The elemental analysis and image mapping revealed the migration of active elements from the substrate and coatings toward the corrosive environment.     

An improvement to the data processing course of electrochemical impedance technique

For some electrochemical systems the traditional data processing methods can not be met, so it is necessary to develop a new method to deal with these problems. When processing the electrochemical AC impedance data of titanium alloy TAl2 in 3% NaCl solution (at free corrosion potential, room temperature) a new method is developed which can detach the information of the interface resistance demonstrably from the interface capacitance. The results show that the interface resistance and capacitance are all functions of frequency. And the AC impedance of the resistance and capacitance obey the following relations:C(f)=104.01982 f-0.9292,R(f)=104.80011 (f+0.008)-0.90897, which is completely different from the traditional conception that the interface resistance and capacitance are constants. And this phenomenon is ubiquitous in titanium alloys according to the study. So perhaps it is an innate characteristic of interface.     

Quality control for bloom casting of YQ450NQR1 steel

To reduce surface depression of a bloom, the primary cooling intensity was decreased, and the water distribution of mold wide and narrow faces was optimized. The length of secondary cooling zones and the specific water flow were increased, and the water flow distribution among the secondary cooling zones was adjusted to eliminate central defects, such as center looseness, central segregation, and center line cracks. The operation showed that the proportion of surface depression decreased from 37.22% to 2.87%, whereas the proportion of center looseness for 〈1.0 increased from 79.71% to 90.70%, the proportion of central segregation for 〈0.5 increased from 1.45% to 44.19%, and the proportion of center line cracks that are free increased from 39.13% to 62.79%. The qualified blooms are delivered to produce 310 Z-beam, whose yield strength is greater than 450 MPa.     

HOT CORROSION OF A PLASMA SPRAYED CoNiCrAlTaSiY COATING

Hot corrosion(HC) of the APS(atomospheric plasma spraying)CoNiCrAlTaSiY coating on a nickel-base superalloy GH864 has been studied. The effect of laser-treatment on hot corrosion resistance was also examined.It was shown that CoNiCrAlTaSiY coating had superior properties in resistance to hot corrosion due to the readiness of the formation of a protective Cr₂O₃ scale on the coating surface.A model for the mechanism of hot corrosion of this coating has been suggested. Hot corrosion resistance of this coating was significantly increased by the laser treatment simply because the surface of the as sprayed coating was densified by the high power laser beam.     

HOT CORROSION BEHAVIOR OF Ni-BASED SUPERALLOY WITH HIGH Cr CONTENTS -PART 1.EXPERIMENTAL STUDY

A systematic study of the effects of Ti, Ta and Nb on the hot corrosion behavior of alloy system Ni-16Cr-gAl-2W-1Mo-4Co-(0~4)Ti-(0~4)Ta-(0~4)Nb (at%) was conducted. The results showed that, in certain compositional regions, the hot corrosion resistance in 75% Na₂SO₄+25%NaCl molten salt of the expermental alloys was similar to that of IN738LC alloy. The hot corrosion property balances with other properties, which provides the basis for selecting alloy compositions to develop single crystal superalloys of high performance hot corrosion resistance.     

Mechanism of liquid zinc corrosion on metals

Two kinds of materials, soluble and insoluble in liquid zinc, such as Fe and FeB, are separately dealt with. A new theory is presented for insoluble materials. Based on the theory, the surface defects of insoluble materials are the main reason that the matcrials are correded.