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Effects of low-frequency electromagnetic field on the surface quality of 7050 aluminum alloy ingots during the hot-top casting process
Authors:Xiang-jie Wang  Jian-zhong Cui  Yu-bo Zuo  Zhi-hao Zhao  Hai-tao Zhang
Affiliation:(1) Key Laboratory of Electromagnetic Processing of Materials, Ministry of Education, Northeastern University, Shenyang, 110004, People’s Republic of China
Abstract:To improve the quality of 7050 aluminum alloy ingots, low-frequency electromagnetic (LFE) field was applied during the conventional hot-top casting process. Macrostructures and microstructures of the ingots by the conventional and LFE hot-top casting processes were studied. The experimental results show that when the LFE field is turn off during the hot-top casting process, cold folding appears, and the as-cast structure becomes very coarse. Additionally, the thickness of the shell zone is much thinner during the low-frequency electromagnetic hot-top casting process than that during the conventional hot-top casting process. Some reasons for low-frequency electromagnetic field improving the surface quality, refining the structure of the ingot, and minimizing the thickness of the shell zone have been studied.
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